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Dept.
TB / Gm
Rev. Index
E
Date
20.01.10
Operating and Maintenance Instructions
ATLANTA
ATLANTA Antriebssysteme
E.Seidenspinner GmbH & Co. KG
Carl-Benz-Strasse 16
D-74321 Bietigheim-Bissingen
Phone: +49 (0)7142-7001-0
Telefax: +49 (0)7142-7001-153 (Sales Dept.: Systems)
http://www.atlantagmbh.de
ATLANTA does not assume liability for any damage to the transmission or any re-
sulting consequential damage, if these instructions are not observed.
BWL_300_Erweiterung_englisch_Speicherstand.DOC
Operating and Maintenance Instructions
Type 60 and 61 Screw-jack Gearboxes
High-performance and Standard
Screw-jack Gearboxes
Series 60 and 61
for
BWL 300-01e
4100-001-12.93
Page
1
Name
Steinbach
17.06.05
Released
40
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Summarization of Contents
Preparing the installation
Check for true-running at the spindle of gear units with rotating spindle
Procedure to verify spindle straightness and radial divergence before installation.
Mounting
Mounting the set of limit-switches for gear units with rotating spindle
Details on installing limit switches for operational and safety functions.
Mounting the fork link/link-rod head for gear units with non-rotating spindle
Procedure for attaching these components to the spindle end.
Mounting the spindle nut for gear units with rotating spindle
Instructions for aligning and installing the spindle nut correctly.
Mounting the safety grip nut for gear units with rotating spindle
Guidance on installing or checking the safety grip nut for secure operation.
Mounting the flanged-nut swivel bearing / the support for gear units with rotating spindle
Steps for attaching the bearing or support to the flanged nut.
Mounting the mating bearing flange for gear units with rotating spindle
Procedure for attaching the bearing flange to the spindle end.
Mounting the bellows
Instructions on how to attach protective bellows to the spindle and gearbox.
Mounting the gearbox swivel bearing
Steps for installing the swivel bearing onto the gearbox.
Mounting the mounting strips
Instructions for attaching mounting strips to the gear unit.
Mounting the input flange
Procedure for attaching the input flange, typically done at delivery.
Mounting the drive coupling
Guidelines for connecting the motor to the gearbox via a drive coupling.
Mounting the motor
Steps for securely attaching the motor to the gearbox assembly.
Mounting the handwheel
Instructions for fitting or removing the handwheel for manual operation.
Mechanical start-up
Test-run of the screw-jack gearbox before the installation
Performing a preliminary run to check functionality before final mounting.
Installation of the screw-jack gearbox in the equipment
General instructions for fitting the gearbox into the machinery.
Lubricating instructions for screw-jack gearboxes
Detailed guidance on greasing and lubrication for optimal performance.
Installation of the screw-jack gearbox with non-rotating spindle in the system
Specific procedures for installing gearboxes with non-rotating spindles.
Installation of the screw-jack gearbox with rotating spindle in the system
Specific procedures for installing gearboxes with rotating spindles.
Mounting the linkage shafts, torsionally stiff (60 83 xxx)
Instructions for installing stiff linkage shafts.
Mounting of the linkage shafts, torsionally elastic (60 82 xxx)
Instructions for installing elastic linkage shafts.
Maintenance
Cleaning the spindle from grease
Steps for cleaning and re-greasing the spindle.
Cleaning the basic gear unit
Instructions for cleaning the gearbox housing and components.
Changing the gearbox lubricant
Procedures for replacing the internal gearbox oil or grease.
Measuring the wear of the trapezoidal-thread nut
Method for checking wear on the spindle nut.
Replacing the trapezoidal-thread nut
Steps for replacing a worn spindle nut.
Measuring the wear of the motor brake
Procedure for checking the wear on the motor brake components.
Replacing the spindle
Instructions for removing and installing a new spindle.
Gear unit with rotating spindle and lock-nut fastening
Specific procedure for replacing spindle on units with lock-nut.
Gear unit with rotating spindle and key assembly
Specific procedure for replacing spindle on units with key assembly.
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