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BBA Pumps Manuals
Water Pump
B50
Operating instructions manual
BBA Pumps B50 Operating Instructions Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Extra Points for Attention for ATEX Pumps
2 Introduction
Instructions for Use
Safety Symbols
Safety
Warrantee
General
Description of Pump
Application
Working of the Pump
Type Indication
Pump Series
Construction Size
Shaft Seal
Material Type
Construction Form
Drive Gear
Elastomers
Options
Structure
4 Installation
General
Receipt
Transport and Storage
Intermediary Storage
Preservation (Inside)
Control of Preservation
Removal of the Preservative
General Operating Instructions for Centrifugal Pumps
Construction
Place of Installation
Space Around the Pump
Installation Outdoors
Installation Indoors
Spaces with Danger of Fire or Explosion
Protection against Extreme Temperatures
Base
Setup
Radial Load Shaft End
Direction of Rotation
Safety Devices
5 Piping System
Forces
Piping
Suction Line
Pressure Line
Self-Priming Operation
Valves
Water Shock
Suction Strainer
6 Mechanical Shaft Seal
Mechanical Shaft Seal Without Cooling B and be
Single Mechanical Shaft Seal with Cooling
Single Mechanical Shaft Seal Without Cooling
Double Mechanical Shaft Seal with Back to Back Setup
Circulation Systems: API 610/682
Plan 2
Plan 11
Plan 12
Plan 21
Plan 31
Piping Rinsing and Sealing Liquid
Cooling Liquid for Seal
7 Instructions for the Assembly
Base for Pump/Pump Unit
Electric Motors
Operating Switch
Motor Protection
Connection
Earthing
Combustion Motors
Variable Speed Gears
Shaft Coupling
Alignment
Protective Cover
Belt Drive
8 Bringing into Operation
General
Cleaning the Pump
Filling the Pump
Preparation of the Starting of the Pump/Pump Unit, Electrically Driven
Main Pipe
Suction Line
Pressure Line
Characteristics
Electrical Installation
Drive Gear
Direction of Rotation
Shaft Seal
Alignment
Protection
Starting
On Actually Starting the Pump Unit Go through the Following Check-List
Switching off
Restarting
Checks During Operation
9 Failures
Malfunction Check-List
10 Reuse and Scrapping
11 Maintenance
General
Preparation
Tools
Switching off
Motor Protection
Electric Motor
Diesel Motor
Preservation
External Cleaning
Electrical Installation
Draining the Pump
Specific Parts
Bolts and Nuts
Flat Seals and Tape
Synthetic and Rubber Parts
Suction Strainer Filter
Rolling Bearings
Further Lubrication
Recommended Greases
Recommended Oils
Mechanical Shaft Seal
Back Pull out
Spacer Coupling
Overhaul Advice
12 Summary of Instructions for ATEX Pumps
13 Safety Devices
Summary of Safety Devices to be Used
Temperature Monitoring
Coolant Monitoring
Overpressure Protection
Underpressure Protection
Electric Motor Safety Devices
The Regulation Must Suffice with Regard to the Following Requirements
14 Remarks/Notes
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Specific Parts
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Operating Instructions
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Related Manuals for BBA Pumps B50
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Summarization of Contents
ATEX Pump Specifics
Introduction
Overview of the pump operating instructions and scope.
Usage Instructions
Guidelines for the proper and safe operation of the pump.
Safety Symbols Explained
Explanation of symbols used to denote safety instructions and warnings.
General Safety Guidelines
Key safety principles and considerations for pump operation.
Product Warranty
Details regarding the warranty conditions and limitations for the pump.
General Pump Information
Pump Description
Technical description of the pump's design and features.
Pump Applications
Industries and uses for which the pump is suitable.
Pump Operation Principles
Explanation of how the pump functions, including self-priming.
Pump Type Identification
System for identifying pump models, sizes, and configurations.
Shaft Seal Options
Details on various mechanical shaft seal configurations.
Material Type Specifications
Information on materials used for pump components.
Pump Installation Procedures
General Installation Guidelines
Essential instructions for all pump installations.
Pump Unit Receipt and Inspection
Procedures for checking the pump unit upon delivery.
Safe Transport and Storage
Guidelines for safely moving and storing the pump unit.
Selecting Installation Location
Criteria for choosing an appropriate place to install the pump.
Installation in Hazardous Zones
Safety requirements for installing pumps in fire or explosion-risk areas.
Temperature Protection Measures
Guidelines for protecting the pump from extreme temperatures.
Ensuring Correct Rotation Direction
Steps to verify and ensure the pump's direction of rotation.
Installation Safety Devices
Selection and implementation of safety devices during installation.
Piping System Connections
Managing Piping Forces
How to connect piping to avoid excessive forces on the pump.
Optimizing Suction Line Design
Guidelines for designing an efficient and effective suction line.
Pressure Line Requirements
Specifications and considerations for the pump's pressure line.
Self-Priming Operation Guide
Instructions for achieving and maintaining self-priming operation.
Preventing Water Hammer
Methods to avoid water shock phenomena in the system.
Suction Strainer Installation
Guidelines for installing and selecting suction strainers.
Mechanical Shaft Seal Systems
Uncooled Shaft Seal Types
Description of mechanical shaft seals that do not require cooling.
API Circulation Systems
Description of API 610/682 circulation systems for seals.
Cooling Liquid for Shaft Seals
Information on selecting and using cooling liquids for shaft seals.
Pump Assembly Instructions
Pump Unit Base Mounting
Guidelines for properly mounting the pump unit on its base.
ATEX Zone Electric Motor Selection
Criteria for selecting electric motors suitable for ATEX zones.
Shaft Alignment Procedures
Steps for ensuring proper alignment of pump and motor shafts.
Fitting Protective Covers
Instructions for installing protective covers on rotating parts.
Pump Unit Start-up Procedures
General Start-up Preparation
Pre-start checks and preparations for the pump unit.
Pre-Start Pump Cleaning
Procedure for cleaning the pump before initial operation.
Proper Pump Filling
Ensuring the pump is correctly filled with liquid before operation.
Pre-Start Checks for Electric Pumps
Detailed checklist for electrically driven pumps before starting.
Initiating Pump Start-up
The process of starting the pump unit.
Monitoring Pump Operation
Checks and observations to be performed during pump operation.
Troubleshooting Pump Malfunctions
Malfunction Diagnosis Checklist
A systematic guide to identifying and resolving pump issues.
Pump End-of-Life Procedures
Pump Maintenance Schedule
Safe Shutdown for Maintenance
Procedure for safely shutting down the pump for maintenance.
Pump Draining Procedure
Steps for safely draining the pump.
Rolling Bearing Lubrication and Care
Procedures for lubricating and maintaining rolling bearings.
Mechanical Shaft Seal Checks
Regular checks for the mechanical shaft seal.
ATEX Pump Instruction Summary
ATEX Pump Selection and Piping
Summary of ATEX pump selection criteria and piping requirements.
ATEX Component Selection
Summary of ATEX component selection for motors, bearings, and covers.
ATEX Transport and Assembly
Summary of ATEX transport and assembly procedures.
ATEX Safety Device Requirements
Summary of Required Safety Devices
Overview of safety devices needed for ATEX environments.
Temperature Monitoring for ATEX Pumps
Requirements for temperature monitoring systems in ATEX pumps.
Electric Motor Safety Device Functions
Safety functions for electric motors in ATEX environments.
Regulatory Compliance for Safety Systems
Ensuring safety systems meet regulatory requirements.
Remarks and Notes
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