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Kohler K-1 Installation Instructions Manual
Kohler K-1 Installation Instructions Manual

Kohler K-1 Installation Instructions Manual

Automatic transfer switches

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Original Issue Date: 3/16
Model: GLS-1, GTS-1, K-1, and KB-1 Automatic Transfer Switches
Market: ATS
Subject: S340 to Decision-Maker
Introduction
Use conversion kit GM99332-S1 to replace the S340
controller with a Decision-Maker
on the standard-transition automatic transfer switch
models listed above. See Figure 7 to interpret the
transfer switch model designation.
Note: Do
not
use
programmed-transition models.
See Figure 1 for an illustration of the installed kit. See
Figure 2 for controller identification, if necessary.
Note: Do not discard these instructions after kit
installation. Keep this document with the transfer
switch documentation for future reference.
1
1. Decision Makerr MPAC 1500 controller assembly
2. Optional accessory module assembly (not provided with
controller conversion kit)
Figure 1 Decision-Maker
Conversion Kit, Installed
INSTALLATION INSTRUCTIONS
GM99332-S1
r
MPAC 1500 controller
this
conversion
kit
2
GM99332
r
MPAC 1500 Controller
r
MPAC 1500 Controller Conversion Kit
on
S340
Figure 2 Controller Identification
Tools Required
Phillipsr screwdriver
D
Small flat tip screwdriver
D
Wire cutter
D
7/16 nut driver
D
11/32 nut driver
D
5/16 nut driver
D
Jigsaw or reciprocating saw to cut an opening in the
D
enclosure door
Gray (ANSI 61) touch-up paint
D
Read the entire installation procedure and compare the
kit parts with the parts list in this publication before
beginning installation. Refer to the wiring diagrams at
the end of this publication as needed during the
installation. Perform the steps in the order shown.
TT-1686 3/16
Decision-Maker
r
MPAC 1500
TT1686

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Summarization of Contents

Current Sensing
Figure 3 Current Sensing Kits
Lists current sensing kits by Amps, Phases, and Kit Number for the ATS.
Controller Accessories
Accessory Information (Figures 4, 5, 6)
Details integrated functions, optional modules, and other accessories for the controller.
Model Designation
Figure 7 Model Designation Key
Provides codes for ATS model, voltage, poles, wires, enclosure, and current rating.
Safety Precautions
WARNING: Accidental Starting
Precautions to prevent accidental starting of the generator set.
DANGER: Hazardous Voltage
Warnings regarding hazardous voltage and severe injury or death.
NOTICE: Foreign Material Contamination
Precautions against foreign material contamination during installation.
Installation Procedure
Initial Disconnections and Removals
Steps 1-9: Powering down, disconnecting sources, and removing old components.
Disconnecting Harness and Modifying Door
Steps 10-12: Disconnecting harness and modifying the enclosure door.
Installing Mounting and Cover Plates
Steps 13-14: Installing the conversion kit mounting plate and switch cover plate.
Controller Assembly and Decal Installation
Steps 15-17: Installing the controller assembly and affixing decals.
Harness Connections
Steps 18-19: Connecting the conversion kit harness to the controller and contactor.
Current Sensing Kit and Transformer Installation
Steps 20-21: Installing the current sensing kit and connecting current transformers.
Finalizing Installation and Programming
Steps 22-31: Decal placement, accessory installation, reconnections, programming, and testing.
Parts Lists
Kit GM99332-S1 Parts
Lists Qty, Description, and Part Number for the main conversion kit.
Current Sensing Kit Parts
Part Quantity by Kit Number
Details part quantities for various current sensing kits.
Transfer Switch Wiring Diagrams
Figure 24 Drawing Numbers
Table listing ATS models, poles, amps, and corresponding diagram numbers.