Table of Contents
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IGBT Controlled Plasma Arc Cutting Power Source
● Thank you for your purchase of Panasonic cutting power source.
● Before operating this product, please read the instructions carefully and save this manual
for future use. First of all, please read "Safety precautions" or "Safety manual".
● SPEC. No.：YP-060PF3HGF, YP-060PF3HJE, YP-100PF3HGF, YP-100PF3HJE
Panasonic Welding Systems (Tangshan) Co., Ltd.
Operating Instructions
Model N o.
YP-060PF
YP-100PF
TSM50245-02
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Table of Contents
Troubleshooting
Related Manuals for Panasonic YP-100PF
Summarization of Contents
Features
Before Use
Important information to read before operating the plasma cutting machine.
1 Safety
Signal Words and Safety Symbols
Explains hazardous conditions and symbols for safety.
Disclaimer
Limits liability for product use and misuse by the manufacturer.
2 Important Safety Items
Cutting Power Source Safety
Instructions to prevent hazards when using the cutting power source.
Electric Shock Prevention
Guidelines to prevent electric shock hazards during operation.
Ventilation and Protective Equipment
Measures for proper ventilation and wearing protective gear during operation.
Fire, Explosion, and Blowout Prevention
Cautions to prevent fires, explosions, or blowouts.
Shielding, Gas, and Rotating Parts Safety
Safety for shielding, gas cylinders, rotating parts, and insulation.
Cutting Wire Safety
Precautions related to cutting wire handling and potential injuries.
3 Rated Specifications
Specifications Table
Detailed technical specifications for the cutting machine models.
Standard Accessories
Lists and describes the standard accessories included with the machine.
Dimensions
Provides physical dimensions of the cutting machine.
Rated Duty Cycle
Explains the duty cycle performance of the cutting machine at different current levels.
Thermal Protection
Details the thermal protection mechanism of the cutting power source.
Cooling Fan Stop Function
Describes the energy-saving function of the cooling fan.
4 Installation and Power Supply Facility
Installation Site Requirements
Specifies environmental and location requirements for installing the machine.
Installation and Transportation
Instructions and precautions for safely moving and transporting the machine.
Power Supply Equipment Requirements
Details the necessary power supply specifications and equipment.
5 Configuration
Equipment Necessary for Cutting
Outlines the essential equipment required for plasma cutting operations.
Peripherals and Cutting Consumables
Details peripherals like cutting torches and consumables like tips and electrodes.
6 Names and Functions
Major Operation Part Names
Identifies and labels the main parts and controls of the cutting machine.
Power Switch Operation
Explains the function and operation of the main power switch.
Output Terminal Area
Describes the output terminals and their connections for the cutting torch and base metal.
Operation Area Overview
Details the display window, indicators, and controls in the operation area.
8 Settings and Operations
Power On/Off and Initial Display
Covers turning the machine on/off and the initial information displayed.
Setting the Cutting Current
Guides on how to adjust and set the cutting current for the operation.
Cutting Navigation Setup
Instructions for setting up cutting parameters using the cutting navigation function.
Cutting Navigation Confirmation
Explains how to confirm the settings made within the cutting navigation function.
Submenu Operations Overview
Introduces the submenu for fine-tuning machine settings and parameters.
Direct Setting via Submenu
Describes how to directly set specific functions like self-hold using submenu options.
Submenu Parameter Settings
Details how to navigate and modify parameters within the submenu.
Cutting Torch Monitoring Function
Explains the function for monitoring cutting torch usage and wear.
Gouging Function Operation
Covers how to enable and use the plasma gouging feature.
Air Pressure Warning Settings
Details how to set warnings for air pressure outside the recommended range.
Cutting Torch Monitoring Confirmation
Describes methods for setting and confirming monitoring times and counts.
Submenu Contents and Descriptions
Provides a detailed list of submenu items, their settings, and descriptions.
Operation Lock Function
Explains how to lock operations and set passwords for security.
Operation Lock Password Modification
Details the procedure for changing the operation lock password.
Operation Lock Password Reset
Outlines the steps to reset the operation lock password to factory defaults.
9 Operation Methods
Safety Measures for Operation
Crucial safety precautions to be observed before and during operation.
Checking Connections and Torch
Verifies all connections and the cutting torch status before starting.
Air Confirmation and Adjustment
Procedures for confirming air supply and adjusting air pressure for optimal performance.
10 The Cutting Technique and Condition
Contact Cutting Technique
Describes the method and parameters for contact plasma cutting.
Non-Contact Cutting Technique
Explains the method and parameters for non-contact plasma cutting.
Piercing Technique
Details the procedure and capacity for piercing operations.
Gouging Technique
Covers the technique and parameters for plasma gouging.
Pulse Cutting Technique
Explains the technique and recommended settings for pulse cutting.
Cutting Condition - Thickness
Specifies the maximum cutting thickness for various materials and models.
Cutting Condition - Speed
Provides recommended and maximum cutting speeds for different materials and thicknesses.
Cutting Condition - Thickness
Specifies the maximum cutting thickness for various materials and models.
Cutting Condition - Speed
Provides recommended and maximum cutting speeds for different materials and thicknesses.
11 The Treatment After Operation
Condensate Water Discharge
Instructions for removing condensate water from the cutting torch.
Turn Off Power Switch
Final step to safely turn off the machine after operation.
12 Maintenance
Daily Spot Check Procedures
Routine checks to ensure proper performance and safety of the machine.
Cable and Cutting Torch Maintenance
Guidelines for inspecting and maintaining cables and the cutting torch.
Periodic Inspection Procedures
Outlines regular inspection procedures for the machine.
Dust Removal Inside Machine
Instructions for cleaning dust and foreign matter from inside the cutting machine.
Overall and Peripheral Inspection
Checks on the machine's exterior, cables, and consumables.
Insulation Test Precautions
Safety measures and preparation for insulation testing.
13 Troubleshooting
Error Numbers and Descriptions
Lists error codes and their meanings for diagnosing issues.
Initial Stage Cutting Abnormalities
Identifies common issues that can occur during the initial stage of cutting.
Failure Treatment and Countermeasures
Provides solutions for identified failures and problems.
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