Table of Contents
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Table of Contents
Related Manuals for STAS FarmStar Alu
Summarization of Contents
Introduction and General Information
General Information
General introduction and congratulations on trailer purchase.
Safety at Work Guidelines
Emphasizes the importance of safety instructions and documentation.
Important Notes
Details on manual compilation and potential variations.
Safety Regulations Overview
Accident Prevention and Safety Measures
Overview of accident prevention, warnings, and safety measures.
Personal Protective Equipment (PPE)
Guidance on essential PPE: footwear, clothing, goggles, gloves, and ear protection.
Safety Pictogram Explanations
Pictogram Explanations
Overview and meaning of various safety pictograms found in the manual.
Hazard Area Identification
Pictograms indicating hazardous areas for fingers, cutting risks, and restricted zones.
Electrical and Door Safety
Pictograms for electrical voltage, cable handling, and safe door operation.
Operational Safety Notices
Pictograms for safety harness, falling objects, painting dates, slippery surfaces, and brake synchronization.
General Description of Moving Floor Trailer
Trailer Components Overview
Main components of the trailer, including subframe, walls, axles, and lighting.
Moving Floor System Introduction
Advantages of the moving floor system and its available versions.
Moving Floor System Operation
Moving Floor System Operation Principle
Step-by-step explanation of the four-stage unloading cycle of the moving floor.
Trailer Specifications and Use
Speed and Load Capacity
Factors affecting loading speed and maximum load.
Intended Use and Material Suitability
Suitable applications and materials, and those to avoid.
Trailer Identification Details
Information on the location and content of identification plates and numbers.
System Descriptions: Coupling and Landing Gear
Kingpin and Fifth Wheel Coupling
Technical details and importance of the fifth wheel coupling for safe operation.
Landing Leg System Overview
Description of landing legs, their types, and functions.
Landing Leg Operations and Safety
Steel Landing Leg Operation
Step-by-step guide for coupling/uncoupling using steel landing legs.
Aluminium Landing Leg Operation
Step-by-step guide for coupling/uncoupling using aluminium landing legs.
Landing Leg Safety and Securement
Crucial safety tips for using and securing landing legs properly.
System Descriptions: Braking System
Trailer Braking System Overview
Introduction to the electronically controlled braking system (EBS) and its benefits.
WABCO EBS-E System Details
Information on the EBS system layout, compliance, and features.
Brake System Maintenance
Guidance on maintenance for the braking system and authorized service points.
System Descriptions: EBS Modulator
Trailer Modulator Functions
Electro-pneumatic control, pneumatic redundancy, and electronic system layout.
Modulator Pneumatic Connections
Detailed breakdown of pneumatic connections to the TEBS E Modulator.
System Descriptions: Electronic Controls
Electronic Connection Diagram
Diagram and list of electronic connection points on the trailer modulator.
Roll Stability Support (RSS)
Functionality, benefits, and operational details of the optional RSS system.
System Descriptions: Operational Features
Trailer Operational Functions
Standstill, emergency brake, supply pressure verification, and indicators.
Optional Lift Axle Systems
Details on Integrated Load Switch (ILS) and Lift Axle Traction Help.
Wear Indicator and Service Signals
Systems for monitoring brake wear and scheduling maintenance.
System Descriptions: Brake Connections and Warnings
Trailer Brake Connections
Description of brake connection points and cables.
Warning Light System
Interpretation of warning lights for brake pad wear and service intervals.
System Descriptions: Brake Maintenance
Preventing Premature Brake Wear
Guidance to avoid premature wear of brake components.
Brake Synchronisation Importance
Recommended procedure for brake synchronisation and its benefits.
Drum and Disc Brake Systems
Operating principles of drum and disc brakes.
System Descriptions: Parking and Emergency Brakes
Parking Brake System
Operation of the parking brake using spring brake cylinders and safety notes.
Emergency Brake Functionality
How to operate the emergency brake for moving the trailer.
System Descriptions: Air Suspension
Air Suspension System
General description and benefits of the trailer's air suspension.
Chassis Height Adjustment Valve
Operation and positions of the raising and lowering valve.
System Descriptions: SmartBoard Functions
SmartBoard System Overview
General functions including odometer, tire monitoring, and axle load indication.
Vehicle Status and Settings
Information on vehicle inclination, immobilizer, and language options.
SmartBoard Calibration and Tyre Management
SmartBoard Kilometre and Load Indication
Reading kilometre data and indicating axle load via SmartBoard.
SmartBoard Calibration Process
Procedures and precautions for calibrating the SmartBoard system.
Tyres, Rims, and Safety
Guidance on tyre pressures, rims, safety, and spare wheel.
Wheel Accessories and Door Operation
Wheel Chock and Mud Guard Systems
Usage of wheel chocks and details on mud guards/flaps.
Barn Door Operation and Safety
Procedures for opening, closing, and safety checks for barn doors.
Hydraulic Door and Safety Procedures
Hydraulic Top Swinging Door Operation
Procedures for opening and closing the hydraulic top swinging door.
Top Swinging Door Safety Measures
Essential safety precautions and checks for operating the door.
Door Controls and Access Points
Top Swinging Door Emergency Operation
How to use the emergency control for the top swinging door.
Inspection Door Functionality
Purpose and safety guidelines for the front inspection door.
Catwalk and Ladder Access
Description of catwalks, ladders, and safety for access.
Roof Coverings and Nets
Roof Sheet Operation and Safety
Procedures for rolling the roof sheet and associated safety warnings.
Hydraulic Roof Nets System
Overview of hydraulically operated roof nets and their control unit.
Roof Nets and Moving Bulkhead
Hydraulic Roof Nets Operation
Procedures for opening and closing hydraulic roof nets safely.
Moving Bulkhead System
Description and function of the moving bulkhead with floor sheet.
Bulkhead and Funnel Systems
Moving Bulkhead and Floor Sheet Procedures
Correct usage and safety precautions for the moving bulkhead.
Detachable Funnel System
Information and installation procedure for the detachable funnel.
Funnel Installation and Lighting System
Funnel Installation Safety
Ensures correct funnel installation to prevent detachment and injury.
Lighting and Signalisation System
Overview of trailer lights, electrical supply, and connection standards.
Trailer Accessories and Guards
Tool Box and Retractable Ladder
Details on the tool box capacity and ladder usage safety.
Side Guard Functionality and Security
Operation of side guards for access and safety during driving.
Ladder Security and Additional Options
Ladder Security and Alloy Rim Care
Recommending ladder security and detailing alloy rim cleaning.
Rear Light Protection and Door Locks
Information on rear light protection and additional door lock operation.
Specific Procedures: Coupling and Loading Safety
Trailer Coupling and Uncoupling
Procedures and safety checks for connecting and disconnecting the trailer.
Loading and Unloading Safety
Crucial safety instructions and precautions for trailer loading/unloading.
Specific Procedures: Trailer Loading
Trailer Loading Procedures
General loading advice and specific steps for Cargo Floor system.
Bulk Goods Loading Methods
Techniques for loading bulk goods and associated safety.
Specific Procedures: Trailer Unloading
Trailer Unloading Procedures
Steps for unloading the trailer, including the Cargo Floor system.
Unloading Safety and System Control
Safety measures during unloading and control unit operation.
Specific Procedures: Emergency Control
Emergency Control Unit for Floor System
Operation of the fixed switch for loading, stopping, and unloading.
Preventive Maintenance: Mechanical and Bolts
Mechanical Maintenance and Inspections
Visual inspection and tyre checks for mechanical maintenance.
Bolt Tightening Torque Specifications
Table of recommended torque values for various bolts.
Preventive Maintenance: Bodywork and Floor System
Trailer Bodywork Maintenance
Guidelines for cleaning and caring for the trailer bodywork.
Moving Floor System Maintenance Schedule
Procedures for maintaining the moving floor system for reliability.
Wheel Hub Technical Information
Technical considerations for wheel hub designs from EUWA.
Troubleshooting: Common Causes
Common Problem Causes and Checks
Initial checks for common issues with the moving floor system.
Troubleshooting: System Diagnostics
Cargo Floor System Troubleshooting
Checks for quick-couplings, switch positions, and LED indicators.
WABCO Diagnostics and PC Interface
Using PC interface and ISO7638 for system diagnostics.
SmartBoard and TEBS E Component Identification
Lists of component codes for SmartBoard and TEBS E.
Troubleshooting: Component Codes
Component Identification and Fault Types
Extensive list of component codes and their associated fault types.
Technical Specifications: Trailer Mechanicals
Mechanical Specifications: Kingpin and Fifth Wheel
Technical details for the kingpin and fifth wheel rubbing plate.
Landing Leg Load Capacities
Specifications for aluminium and steel landing legs load limits.
Kingpin Wear and Directives
Guidelines for assessing kingpin wear and compliance with directives.
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