Related Manuals for PETTIBONE 8036
Summarization of Contents
INTRODUCTION
PREFACE
Introductory remarks about the manual's purpose and content.
SAFETY
SAFETY RULES
General guidelines for safe operation and maintenance.
EXPLANATION OF DANGER
Defines hazard that will result in death or injury if precautions are not taken.
EXPLANATION OF WARNINGS
Defines hazard that informs the reader of a condition that is unsafe to personnel.
EXPLANATION OF CAUTIONS
Provides statements identifying conditions/practices that could result in damage.
EXPLANATION OF NOTES
Notes are statements that simply provide additional information.
BEFORE OPERATION
Crucial checks and preparations before starting and operating the machine.
MACHINE OPERATION
TRANSPORTING SAFELY
Guidelines for safely transporting the machine on trailers or other vehicles.
PARKING THE MACHINE
Procedures for safely parking the machine after use.
BURN PREVENTION
Precautions to prevent fires and explosions during operation.
FIRE OR EXPLOSION PREVENTION
Precautions to prevent fires and explosions during operation.
MAINTENANCE
SAFETY WHILE SERVICING THE MACHINE
Safety precautions to follow when performing maintenance on the machine.
MAINTENANCE PROCEDURES
Step-by-step instructions for performing maintenance tasks.
DECALS
SAFETY
Information about safety decals and their importance.
DECAL LOCATIONS
Explains the meaning of reference numbers for decal locations.
Left Side View of Machine Decals
Illustrates the location of decals on the left side of the machine.
Decals Located Behind Seat
Illustrates the location of decals behind the operator's seat.
Hydraulic and Fuel Tank Decals
Shows the location of decals on the hydraulic and fuel tanks.
MATERIAL SAFETY DATA SHEETS (MSDS)
IDENTIFICATION NUMBERS
Information on identifying numbers for the machine and its components.
EQUIPMENT
MACHINE INSPECTION AND DELIVERY REPORT
Details regarding the machine inspection and delivery process.
SAFETY
Safety considerations related to the machine's operation and condition.
OPERATION
Entering the Operator's Compartment
Proper care and safety measures when entering or leaving the operator's compartment.
Operator's Seat
Adjusting the operator's seat for comfort and safe operation.
Seat Belt
Instructions on how to properly fasten and use the seat belt.
Fuel Gauge
Indicates the level of diesel fuel in the fuel tank.
Engine Coolant Temperature Gauge
Indicates the temperature of the fluid in the engine cooling system.
Engine Coolant Temperature Warning Light (Optional)
Lights up to warn if engine coolant temperature exceeds normal limits.
Engine Hourmeter
Records engine operation hours and resets to zero.
Transmission Temperature Gauge
Indicates the temperature of the transmission oil.
Transmission Oil Pressure Gauge
Indicates the pressure of the transmission oil.
Inclinometer
Shows machine frame deviation from horizontal ground level.
Parking Brake Switch
Activates the parking brake when in the up position.
Clutch Cut-off Switch
Disengages transmission when service brake pedal is applied.
Axle Lock Warning Light
Illuminates orange when the vehicle is in axle lock mode.
Brake Oil Pressure Warning Light
Glows red and buzzes if low hydraulic brake oil pressure.
Park Brake Indicator Light
Glows red when the parking brake is applied and goes out when released.
Low Voltage Warning Light
Glows red and buzzes if there is a malfunction in the charging system.
Engine Oil Pressure Warning Light
Glows red and buzzes if engine oil pressure drops below normal.
Ignition Switch
Controls the four positions: ACC, OFF, ON, and START.
Steering Selector
Lever that controls the steering modes: oblique, two-wheel, or four-wheel.
Hydraulic Controls
REMOTE CONTROL JOYSTICK
Controls the boom, fork frame, and machine frame motions.
Throttle and Brake Controls
Description of the brake pedal and throttle pedal functions.
Transmission Controls
Operation of the powershift transmission and steering selector.
OPERATIONAL CHECKS & SERVICES
STARTUP AND DRIVING
Instructions for starting the engine and driving the machine.
STEERING MODES
Explains the different steering modes: oblique, two-wheel, and four-wheel.
Maintenance
TABLE V. SCHEDULED MAINTENANCE
Table outlining daily, 20, 40, 50, 100, 200, 500, 1000, 2000 hour maintenance tasks.
TABLE VI. FLUIDS AND LUBRICANTS
Lists required fluids and lubricants for the machine.
TABLE VII. LUBRICATION POINTS
Details the locations for lubricating various machine components.
TROUBLESHOOTING
HOW TO USE TROUBLESHOOTING TABLES
Guide on how to effectively use the troubleshooting tables.
TABLE VIII. ENGINE TROUBLESHOOTING
Common engine problems, their causes, and solutions.
TABLE IX. ENGINE ELECTRICAL TROUBLESHOOTING
Troubleshooting for electrical issues related to the engine.
TABLE X. TRANSMISSION TROUBLESHOOTING
Common transmission problems, their causes, and solutions.
TABLE XI. HYDRAULIC SYSTEM TROUBLESHOOTING
Troubleshooting for hydraulic system issues.
MAIN DIRECTIONAL VALVE TROUBLESHOOTING
Troubleshooting for issues with the main directional valve.
REMOTE CONTROL (JOYSTICK) VALVE
Troubleshooting for remote control joystick valve issues.
ACCUMULATOR CHARGING VALVE TROUBLESHOOTING
Troubleshooting for accumulator charging valve problems.
FRAME TILT CYLINDER TROUBLESHOOTING
Troubleshooting for frame tilt cylinder issues.
FORK TILT CYLINDER TROUBLESHOOTING
Troubleshooting for fork tilt cylinder problems.
EXTENSION CYLINDER TROUBLESHOOTING
Troubleshooting for extension cylinder issues.
MAINTENANCE PROCEDURES
REPLACE FUEL FILTER ELEMENT
Step-by-step instructions for replacing the fuel filter element.
BLEEDING THE FUEL SYSTEM
Procedure for bleeding air from the fuel system.
SERVICE AIR CLEANER
Instructions for cleaning and servicing the air cleaner.
DRAIN AND REFILL COOLING SYSTEM
Steps for draining and refilling the engine's cooling system.
THERMOSTAT TEST
Procedure for testing the engine thermostat.
DRIVE BELT TENSION ADJUSTMENT
Information on adjusting drive belt tension.
BATTERY REPLACEMENT
Instructions for safely replacing the machine's battery.
FUSE REPLACEMENT
Steps for replacing blown fuses.
ENGINE OIL CHANGE
Procedure for changing the engine oil.
TRANSMISSION OIL CHANGE
Procedure for changing the transmission oil.
TRANSMISSION FILTER ELEMENT REPLACEMENT
Instructions for replacing the transmission filter element.
AXLE LUBRICANT CHANGE
Procedure for changing the axle lubricant.
Need help?
Do you have a question about the 8036 and is the answer not in the manual?
Questions and answers