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Manuals
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Hurco Manuals
Industrial Electrical
HMX630
Maintenance and safety manual
Hurco HMX630 Maintenance And Safety Manual
Machining centers
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Maintenance Checklist
Table of Contents
Documentation Conventions
Machine Standards
CE Requirements
Declaration of Conformity
ANSI Standards
Machine Components
Overview
Machine Model Names
Frame
Enclosure
Figure 2-1. Full Chip and Coolant Enclosure-HMX630
Spindle and Drive System
Figure 2-2. Example of Spindle and Drive
Table 2-8. Spindle Drive/Belt Ratio
Axes Motion System
Table 2-10. Axis Maximum Travel, English
Table 2-11. Rapid Traverse Rates, Metric
Table 2-12. Rapid Traverse Rates, English
Table 2-13. B-Axis Clamping Force, Metric
Table 2-14. B-Axis Clamping Force, English
Machine Electrical Cabinet
Figure 2-3. Mini-ITX Card Rack
Figure 2-4. Slice I/O
Figure 2-5. Communication Panel
Control Systems
Operator Control Console
Figure 2-6. Dual-Screen Control Console
Flood Coolant and Washdown System
Table 2-15. Coolant Capacity and Pump Rating, Metric
Table 2-16. Coolant Capacity and Pump Rating, English
Pneumatic System
HMX Machines
Table 2-17. Maximum Allowable Workpiece Weight on Pallet, Metric
Table 2-18. Maximum Allowable Workpiece Weight on Pallet, English
Pallet
Hydraulic System
Hydraulic Clamping System
Automatic Tool Changer
Table 2-19. ATC Tool Specifications, Metric
Table 2-20. ATC Tool Specifications, English
Operation Requirements
Machine Installation
Initial Test and Examination
Proper Operation and Maintenance
Machinery Safety
Noise Levels
Machine Maintenance
Daily Operational Checks
USB Port
Heat Exchanger
Exterior Wiring
Lubrication
Figure 4-1. Autolube Pump and Tank Assembly
Autolube System
Table 4-1. Lubrication
Spindle
Spindle Chiller
Figure 4-2. HWK Spindle Chiller Control Panel
Figure 4-3. HWT Spindle Chiller Control Panel
Pneumatic System
Figure 4-4. Filter, Regulator, and Lubricator Unit
Flood Coolant and Washdown System
Chip Conveyor
Limit Switches and Dogs
Machine Electrical Ground
Machine Level
Enclosure Windows
HMX Machines
Hydraulic System
Machine Warm-Up
Table 4-4. 6000 Max RPM Spindle Warm-Up
Table 4-5. 8000 Max RPM Spindle Warm-Up
Table 4-6. 10000 Max RPM Spindle Warm-Up
Table 4-7. 12000 Max RPM Spindle Warm-Up
Table 4-8. 15000 Max RPM Spindle Warm-Up
Table 4-9. 18000 Max RPM Spindle Warm-Up
Table 4-10. 20000 Max RPM Spindle Warm-Up
Table 4-11. 30000 Max RPM Spindle Warm-Up
Spindle Run-In or Cycle Procedure
Table 4-12. 600 Max RPM Spindle Run-In or Cycle
Table 4-13. 8000 Max RPM Spindle Run-In or Cycle
Table 4-14. 10000 Max RPM Spindle Run-In or Cycle
Table 4-15. 12000 Max RPM Spindle Run-In or Cycle
Table 4-16. 15000 Max RPM Spindle Run-In or Cycle
Table 4-17. 18000 Max RPM Spindle Run-In or Cycle
Table 4-18. 20000 Max RPM Spindle Run-In or Cycle
Table 4-19. 30000 Max RPM Spindle Run-In or Cycle
Troubleshooting
Table 4-20. Troubleshooting: Missing or Faulty Connections
Table 4-21. Troubleshooting: Power Fluctuation
Table 4-22. Troubleshooting: Coolant System
Table 4-23. Troubleshooting: Spindle Unit
Table 4-24. Troubleshooting: Power off Motion Error
Table 4-25. Troubleshooting: Machine Chatter
Table 4-26. Troubleshooting: Errors in Dimensions
Table 4-27. Troubleshooting: Environmental Factors
Ordering Replacement Parts
Record of Changes
Index
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Maintenance Checklist
2
Overview
3
Figure 2-1. Full Chip and Coolant Enclosure-Hmx630
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M
S
AINTENANCE AND
AFETY
M
ANUAL
for HMX Series
Machining Centers
704-0211-652
November 2012
Revision A
Table of
Contents
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Table of Contents
Troubleshooting
Troubleshooting
88
Table 4-20. Troubleshooting: Missing or Faulty Connections
91
Table 4-22. Troubleshooting: Coolant System
92
Table 4-23. Troubleshooting: Spindle Unit
93
Table 4-25. Troubleshooting: Machine Chatter
94
Table 4-27. Troubleshooting: Environmental Factors
95
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Machining centers (102 pages)
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