Husqvarna HUV4210-GXP 2006 Maintenance Service Manual

Husqvarna HUV4210-GXP 2006 Maintenance Service Manual

Gasoline and electric vehicles 2005-2006

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Summarization of Contents

SAFETY
DANGER, WARNING, AND CAUTION STATEMENTS
Defines DANGER, WARNING, and CAUTION statements indicating hazards and required precautions for safe operation and servicing.
GENERAL SAFETY WARNINGS
Provides general safety statements applicable to all operations, repairs, and servicing of the vehicle.
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS OVERVIEW
Detailed specifications for Electric and Gasoline models including power source, dimensions, and chassis.
GENERAL INFORMATION
SERIAL NUMBER IDENTIFICATION
Location and importance of vehicle serial number for ordering parts and inquiries.
GASOLINE VEHICLE STORAGE AND RETURN
Procedures for preparing gasoline vehicles for storage and returning them to service.
ELECTRIC VEHICLE STORAGE AND RETURN
Procedures for preparing electric vehicles for storage and returning them to service.
BODY AND TRIM
VEHICLE CLEANING AND SEAT CARE
Instructions for cleaning the vehicle body and seats, including recommended solutions.
BODY REPAIR AND SCRATCH TOUCH-UP
Procedures for repairing minor body damage, scratches, and blemishes.
FRONT BODY AND DASH SERVICE
Procedures for removing and installing front body panels, bumper, brush guard, and dash.
CARGO BED AND LATCH ASSEMBLY
Steps for removing and installing the cargo bed and its latch assembly.
SEAT BACK SUPPORT BRACKETS
Procedures for removing and installing seat back support brackets.
REAR BODY AND FENDERS
Procedures for removing and installing the rear body and fenders.
FLOOR MAT SERVICE
Steps for removing and installing the vehicle floor mat.
ACCELERATOR AND BRAKE PEDAL GROUP
BRAKE PEDAL AND PARK BRAKE SERVICE
Procedures for removing, installing, and adjusting the brake pedal and park brake.
ACCELERATOR PEDAL SERVICE (GASOLINE/ELECTRIC)
Procedures for removing and installing accelerator pedals for gasoline and electric models.
PEDAL GROUP ADJUSTMENT (GASOLINE/ELECTRIC)
Steps for adjusting brake pedal height, free play, and accelerator pedal height.
WHEEL BRAKE ASSEMBLIES
BRAKE SHOE SERVICE
Steps for removing and installing brake shoes.
BRAKE ASSEMBLY ADJUSTMENT AND CABLES
Procedures for cleaning, adjusting brake assemblies, and servicing brake cables.
BRAKE CLUSTER SERVICE
Steps for removing and installing the brake cluster.
STEERING AND FRONT SUSPENSION
STEERING SYSTEM SERVICE (WHEEL, COLUMN, RACK)
Procedures for servicing steering wheel, column, and rack and pinion.
FRONT SUSPENSION SERVICE
Procedures for front suspension lubrication, alignment, and component service.
WHEELS AND TIRES
WHEEL AND TIRE SERVICE
Procedures for removing, installing, and repairing wheels and tires.
REAR SUSPENSION
REAR SUSPENSION COMPONENTS (SHOCKS, SPRINGS)
Procedures for removing, inspecting, and installing rear shock absorbers and leaf springs.
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULES
Schedules outlining routine service intervals and tasks for the vehicle.
VEHICLE FLUIDS AND BATTERY CARE
Information on engine oil, fuel, and battery care for gasoline and electric vehicles.
TROUBLESHOOTING AND ELECTRICAL SYSTEM: GASOLINE VEHICLE
GASOLINE VEHICLE TROUBLESHOOTING
General guide for diagnosing and resolving common vehicle issues.
GASOLINE VEHICLE ELECTRICAL SYSTEM
Information and troubleshooting for the vehicle's electrical system.
WIRING DIAGRAMS AND CIRCUIT TESTING
Diagrams illustrating electrical wiring and procedures for testing circuits.
ELECTRICAL COMPONENTS: GASOLINE VEHICLES
GASOLINE VEHICLE ELECTRICAL COMPONENTS
Details on specific electrical components such as starter/generator, voltage regulator, and ignition coil.
FE290 AND FE350 ENGINES
ENGINE SERVICE (GENERAL, SPARK PLUG, HEAD, CRANKCASE)
Procedures for general engine service, spark plug, cylinder head, and crankcase.
FUEL SYSTEM: GASOLINE VEHICLE
GASOLINE FUEL SYSTEM COMPONENTS (CARBURETOR, PUMP, TANK)
Procedures for servicing the carburetor, engine linkage, fuel filters, pump, and tank.
EXHAUST SYSTEM: GASOLINE VEHICLES
MUFFLER SERVICE
Procedures for removing and installing the muffler.
UNITIZED TRANSAXLE: GASOLINE VEHICLE
TRANSAXLE AXLE SHAFT AND SHIFTER CABLE SERVICE
Procedures for servicing axle shafts and the forward/reverse shifter cable.
UNITIZED TRANSAXLE REMOVAL AND INSTALLATION
Steps for removing and installing the unitized transaxle.
TORQUE CONVERTER: GASOLINE VEHICLE
TORQUE CONVERTER COMPONENTS (BELT, CLUTCHES)
Procedures for servicing the drive belt, drive clutch, and driven clutch.
ELECTRICAL SYSTEM AND TESTING: ELECTRIC VEHICLE
ELECTRIC VEHICLE ELECTRICAL SYSTEM AND TESTING
Overview of the electric vehicle electrical system, wiring diagrams, and testing procedures.
ELECTRICAL COMPONENTS: ELECTRIC VEHICLE
ELECTRIC VEHICLE ELECTRICAL COMPONENTS
Details on specific electrical components like key switch, MCOR, OBC, and speed controller.
BATTERIES: ELECTRIC VEHICLES
ELECTRIC VEHICLE BATTERY SERVICE AND TROUBLESHOOTING
Procedures for battery replacement, care, and troubleshooting electric vehicle batteries.
BATTERY CHARGER: ELECTRIC VEHICLE
BATTERY CHARGER INFORMATION
Reference to separate manual for battery charger maintenance and service.
MOTOR (MODEL 5BC59JBS6365)
MOTOR COMPONENT SERVICE (TESTING, INSPECTION)
Procedures for testing and inspecting motor components like armature and field windings.
MOTOR (MODEL EJ4-4001)
MOTOR SERVICE (REMOVAL, DISASSEMBLY, TESTING)
Procedures for removing, disassembling, and testing the EJ4-4001 motor.
TRANSAXLE (TYPE G): ELECTRIC VEHICLE
ELECTRIC TRANSAXLE SERVICE (REMOVAL, ASSEMBLY)
Procedures for removing, disassembling, inspecting, and assembling the Type G electric transaxle.

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