Elephant YA-160 Operation Manual

Elephant YA-160 Operation Manual

Chain lever hoist

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● This manual should be surely handed over to the users.
● The users of the chain lever hoist should thoroughly read this manual.
MODEL YA-80,YA-100,YA-160
(ONE TOUCH FREE SPOOLING MECHANISM)
● Thank you for your purchasing of our product (YA series).
● It is quite important that you carefully read this operation manual before using
the chain lever hoist.
● This manual should be kept close to the chain lever hoist, as the maintenance
and inspection works absolutely require it.
● Please consult distributors of our firm's products about the inspection requiring
dismantling and assembling of the unit.
ELEPHANT CHAIN BLOCK CO., LTD.
Elephant Lifting Products | http://www.elephantlifting.com
CHAIN LEVER HOIST
YA-320,YA-630,YA-900
OPERATION MANUAL
No.1

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Table of Contents
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Summarization of Contents

Safe Operating Practices
Symbol Explanations
Explains warning and caution symbols used in the manual.
General Safety Guidelines
Provides fundamental operating rules and precautions for chain lever hoists.
Installation and Setting-up
Installation Warnings and Cautions
Covers warnings and cautions for proper installation and location.
Operation and Handling
Operation Safety Warnings
Details critical warnings for safe operation and handling of the hoist.
Maintenance and Inspection
Maintenance and Inspection Warnings
Outlines warnings and cautions for maintenance and inspection procedures.
Mounting and Operation
Free Spooling Manipulation
Details how to adjust load chain length using the free spooling device.
One Touch Free Spooling Usage
Explains the procedure for using the one-touch free spooling feature.
Caution on Co-hoisting
Multi-Hoist Operation Cautions
Provides cautions and balancing advice for using multiple chain lever hoists.
Installation
Hoist Unit Installation Safety
Details warnings regarding support structure strength and alignment for hoist installation.
Proper Handling and Cautions
Dangerous Slinging Methods
Illustrates and warns against incorrect and dangerous slinging methods.
Lifting and Lowering
Brake Checking Procedure
Describes how to check the brake function during lifting and lowering operations.
Cautions During Operation
Dangerous Operation Practices
Warns against overloading, over-lifting/lowering, and other hazardous operating methods.
Maintenance and Inspection
Daily Inspection Procedures
Details essential checks to perform before daily operation to ensure safety.
Maintenance and Inspection
Check Items and Abnormality Measures
Lists specific inspection points and procedures for addressing found abnormalities.
Storage
Proper Storage Procedures
Provides instructions on how to clean and lubricate the unit for storage.
Periodic Checking
Load Chain Inspection and Lifetime
Details how to inspect the load chain for wear, elongation, and damage.
Periodic Checking
Hook Inspection and Lifetime
Outlines procedures for inspecting hooks for deformation, wear, and flaws.
Criteria for Using and Checking
Usage Criteria and Warnings
Lists essential criteria and warnings for the safe use of chain lever hoists.
Criteria for Using and Checking
Inspection Criteria and Procedures
Details criteria for daily and periodic checks, and criteria for table 1.
Criteria for Using and Checking
Function, Hook, and Load Chain Checks
Details inspection criteria for the hoist's function, hook, and load chain.
Criteria for Using and Checking
Body, Bolts, Nuts, and Brake Checks
Lists inspection criteria for the hoist body, bolts, nuts, and brake components.
Detail Drawing
Component Identification
Provides a detailed exploded view and parts list for the chain lever hoist models.
EC Declaration of Conformity
Compliance and Manufacturer Information
Confirms compliance with EC directives and provides manufacturer and product details.

Table of Contents