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Esma E700 Manual

Automatic passivation equipment

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Celebrating over 30 years of excellence in manufacturing ultrasonic cleaning
equipment, electropolishing equipment and associated chemistries
ESMA, Inc.
Page 1
P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919

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Summary of Contents for Esma E700

  • Page 1 Celebrating over 30 years of excellence in manufacturing ultrasonic cleaning equipment, electropolishing equipment and associated chemistries ESMA, Inc. Page 1 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 2 Celebrating over 30 years of excellence in manufacturing ultrasonic cleaning equipment, electropolishing equipment and associated chemistries ESMA, Inc. Page 2 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 3 Ultrasonic Washer Introduction The Model E992 ultrasonic washer is equipped with three, 30 gallon heated storage tanks (HST) for alkaline cleaning solution, citric acid or nitric acid solution and rinse water. Pump filter systems are also incorporated into the HST’s. The complete system also uses fresh DI water for a final rinse cycle.
  • Page 4 Leave hold-down bracket fixed to power modules. Electrical The E992 unit is wired for 230 VAC. The rating is 9500 watts, single phase Each Heated Storage Tank (HST) is rated for 1,650 watts(included above), 120VAC, 50/60HZ and is supplied with a cord with a NEMA 5-15 plug. A 15 amp, 125 volt fuse is located underneath the control box.
  • Page 5 (as illustrated, use markings on the included hoses for connections), setup should be as illustrated below. Clean Rinse Acid (HST1) (HST2) (HST3) ESMA, Inc. Page 5 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 6 Celebrating over 30 years of excellence in manufacturing ultrasonic cleaning equipment, electropolishing equipment and associated chemistries Solenoid Manifold Rear of E992 Unit • Solenoid 1 is to be • Connect hose from Solenoid connected to your “S10” to a vented...
  • Page 7 Celebrating over 30 years of excellence in manufacturing ultrasonic cleaning equipment, electropolishing equipment and associated chemistries The following plumbing connections should be made: (See flow diagram above) ESMA, Inc. Page 7 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 8 E992 unit. HST2 (Rinse) (Unit has 2 filter chambers) Solenoid 5 “S5” on rinse tank should connect to the middle inlet fitting on the E992 unit. A manual ball valve is to be used to empty the rinse storage tank.
  • Page 9 If turned off then only the 10” filter will be used for filtration when rinse water is returned to the storage tank Shipping bracket can be removed from the E992 unit. Filter cartridges can be reordered as follows: 20” Carbon Filters - Part# 50J 10”...
  • Page 10 SYSTEM SETTINGS. 9. pH: Indicated the current pH reading by the probe. pH settings can be set in the SYSTEM SETTINGS. ESMA, Inc. Page 10 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 11 Fill from source Ultrasonic rinse overflow to Drain Ultrasonics rinse Drain to Drain Dry with drain pump (20-30 seconds only) Cool Down Alarm ESMA, Inc. Page 11 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 12 Rinse Storage Tank. By pressing the NEXT screen you will advance to subsequent screens. A description of each step is as follows: ESMA, Inc. Page 12 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 13 Rinse pH Acid time Acid temp Acid pH Final Rinse time Final Rinse temp Final Rinse ph Dry time Total cycle time ESMA, Inc. Page 13 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 14 Celebrating over 30 years of excellence in manufacturing ultrasonic cleaning equipment, electropolishing equipment and associated chemistries The control box on the rear of the E992 unit has an Ethernet port for connection to a data collection server (See photo above). An FTP protocol will need to be used to collect the data.
  • Page 15 ON. If a light is out, the corresponding circuit board will have to be repaired. ESMA, Inc. Page 15 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 16 FOR ASSISTANCE CALL: 800-276-2466 WARRANTY: Unit has one year guarantee, circuit boards two years and transducer bonds and tank weld seams a lifetime guarantee. ESMA, Inc. Page 16 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...
  • Page 17 Celebrating over 30 years of excellence in manufacturing ultrasonic cleaning equipment, electropolishing equipment and associated chemistries ESMA, Inc. Page 17 P. O. BOX 734 * SOUTH HOLLAND, IL 60473 * (800)-276-2466 * FAX (708)331-8919...