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Related Manuals for Trejon MULTIFOREST V4800
Summary of Contents for Trejon MULTIFOREST V4800
- Page 1 Issue: 20-05 Instruction Manual and Maintenance Directions Knuckle boom crane Parallel crane Important! Read the Instruction Manual thoroughly before use TREJON FÖRSÄLJNINGS AB Företagsvägen 9 SE-911 35 VÄNNÄSBY SWEDEN Tel: + 46 (0)935 39 900 Web: trejon.se...
- Page 2 Instruction Manual MULTIFOREST Cranes (2005) Mount the widening wing inside the machine...
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Page 3: Table Of Contents
Instruction Manual MULTIFOREST Cranes (2005) LIST OF CONTENTS Introduction......................8 Getting Started ....................8 Description ......................8 Mount the widening Detailed description, V-series ................9 wing inside the machine Detailed description, P-series ................9 Technical specifications, V-cranes ..............11 Technical specifications, P-cranes ..............12 Right and Left Hand .................. - Page 4 Instruction Manual MULTIFOREST Cranes (2005) Rotator ......................34 Lubrication Schedule ..................35 Fault Finding ......................36 Accessories ......................37 Spare Parts ......................37 Mount the widening wing inside the Use original spare parts ................... 37 machine EC certificate of conformity ..................39...
- Page 5 Instruction Manual MULTIFOREST Cranes (2005) SAFETY SYMBOLS NB! You will find this general warning symbol throughout this Instruction Manual to make you aware of safety instructions concerning yourself, your employees and other persons coming into contact Mount the widening with the machine. Neglecting these instructions may lead to serious injury and even death. wing inside the machine This symbol has the following meaning:...
- Page 6 Instruction Manual MULTIFOREST Cranes (2005) Dear customer, Thank you for choosing a TREJON MULTIFOREST product – we hope you will be pleased. Reading this manual and following its recommendations will ensure you get the longest possible service life and an efficient use of the machine.
- Page 7 In order for the warranty to come into force and all legal requirements to be met, we would like you to complete the warranty certificate together with the customer and register at trejon.se. The warranty will come into force on the same day as the machine is transferred to the customer.
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Page 8: Introduction
1 Introduction 1.1 Getting Started Thank you for choosing this TREJON MULTIFOREST product. We have concentrated on making a powerful and good machine that will serve you for many years. As the service life of the machine does not wholly depend on us, but also you, the user, we have compiled an instruction manual in which we describe its correct care and use. -
Page 9: Mount The Widening Wing Inside The
Instruction Manual MULTIFOREST Cranes (2005) 1.3 Detailed description, V-series Mount the widening wing inside the machine 1. Turret 7. Telescopic boom 2. Crane post 8. Telescopic cylinder 3. Lift arm, boom 9. Link 4. Lift cylinder 10. Rotator 5. Outer boom, front boom 11. - Page 10 Instruction Manual MULTIFOREST Cranes (2005) Controls Mount the widening 3 & 4 wing inside the front machine Standard package Lightweight package 3 & 4 front Low-pressure servo valve package PCL ERGO - EHC 1. Crane slew and 6. Crane slew and boom boom cylinder lever cylinder lever 2.
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Page 11: Technical Specifications, V-Cranes
Instruction Manual MULTIFOREST Cranes (2005) 1.5 Technical specifications, V-cranes V4800 V5500 V6500 V7300 Specifications/Model Range [m] Hydraulic extension [m] Slew cylinder (qty) Torque [kNm] 12.2 12.2 13.4 Mount the widening wing inside the Slew radius [°] machine Rec. pump capacity [l/min] 20–40 25–55 25–55... -
Page 12: Technical Specifications, P-Cranes
Instruction Manual MULTIFOREST Cranes (2005) 1.6 Technical specifications, P-cranes P5100 P5600 P6200 Specifications/Model Range [m] Slew cylinder (qty) Mount the widening Torque [kNm] 12.2 12.2 12.2 wing inside the Slew radius [°] machine Rec. pump capacity [l/min] 20–25 25–30 30–35 Max. -
Page 13: Lift Diagram, Work Area, V-Cranes
Instruction Manual MULTIFOREST Cranes (2005) 1.8 Lift diagram, work area, V-cranes Mount the widening wing inside the machine... -
Page 14: Lift Diagram, Work Area, P-Cranes
Instruction Manual MULTIFOREST Cranes (2005) 1.9 Lift diagram, work area, P-cranes Mount the widening wing inside the machine... -
Page 15: Lifting Capacity Decals, P-Cranes
Instruction Manual MULTIFOREST Cranes (2005) 1.10 Lifting capacity decals, P-cranes All values in kg without grapple and rotator. Mount the widening wing inside the machine 1.11 Lifting capacity decals, V-cranes All values in kg without grapple and rotator. -
Page 16: Safety Instructions
Instruction Manual MULTIFOREST Cranes (2005) 2 Safety Instructions 2.1 Safety Regulations Read the manual. All machine operators should read and understand the entire contents of this manual and the safety regulations so there is no uncertainty as to the use of the machine/tool before it is taken into service. - Page 17 Instruction Manual MULTIFOREST Cranes (2005) Power Take-Off (PTO) shaft. When changing tractors, always check the length of the power take-off shaft. If too long, it may damage both tractor and machine. The use of incorrect power take-off shafts that do not meet with specifications is strictly forbidden.
- Page 18 10 m from the machine. Spare Parts. Use only original spare parts on the machine. If you should have any questions concerning the machine or its function, please get in touch with your dealer or Trejon AB...
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Page 19: Safety Symbols
Instruction Manual MULTIFOREST Cranes (2005) 2.2 Safety Symbols All warning decals must be clean and legible. Lost or damaged decals must be replaced. Order new decals from your dealer. Position of decals on crane Mount the widening wing inside the machine The symbol on the right shows the following: Warning! -
Page 20: Using The Machine
Instruction Manual MULTIFOREST Cranes (2005) 3 Using the Machine 3.1 Assembly Warning! Crush risk. Do not stand between machine and tractor when coupling. Always apply the Mount the widening brake on the tractor when leaving the cab during all coupling and uncoupling. wing inside the machine The machine may only be coupled to a tractor/trailer with sufficient weight over the front... - Page 21 Instruction Manual MULTIFOREST Cranes (2005) The crane is normally supplied completely assembled (with hydraulic package), either loose or mounted on a forestry trailer. When mounting the crane on its own trailer or other equipment, the following points should be observed. Mount the crane on a fixing plate in accordance with our recommendations.
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Page 22: Before Starting The Machine
Instruction Manual MULTIFOREST Cranes (2005) 3.2 Before starting the machine Warning! Cracks or other damage that can cause burst hoses during operation must unconditionally be rectified before the crane is taken into operation. Mount the widening Loose screws and bolts may shear while loading. Defective lubrication and low oil level wing inside the can result in costly damage to the crane. -
Page 23: Adjustments
Instruction Manual MULTIFOREST Cranes (2005) 3.3 Adjustments Warning! Never rely on the tractor’s lifting arrangement, support the tool properly on axle stands or the like so that the machine does not fall down. Mount the widening wing inside the EHC and radio-controlled valves must be calibrated by the dealer with the crane coupled machine to the customer’s tractor before being taken into use. -
Page 24: Operating The Machine
Instruction Manual MULTIFOREST Cranes (2005) 3.4 Operating the Machine Warning! Under no circumstances leave the driver’s position before the equipment has come to a complete stop. Mount the widening The machine must NOT be cleaned while in operation. Ensure no-one is present in the wing inside the vicinity of the machine. - Page 25 Instruction Manual MULTIFOREST Cranes (2005) A – risk area B – range of motion C – recommended work area D – higher risk area The operator must always have a good view when handling the load in the work area. Mount the widening wing inside the machine...
- Page 26 Instruction Manual MULTIFOREST Cranes (2005) Operation Lightweight package without boom extension* Mount the widening wing inside the Lightweight machine package with boom extension* Standard Package 1 – Crane slew: Lever to left = Slew anticlockwise Lever to right = Slew clockwise 2 –...
- Page 27 Instruction Manual MULTIFOREST Cranes (2005) * Unless notified otherwise, the operating instructions for the lightweight package will also apply for the EHC and PCL packages. Radio control. If you are using the crane with remote control, you must follow the regulations and instruction given in the radio control user instructions.
- Page 28 Instruction Manual MULTIFOREST Cranes (2005) Example: z = 120 cm h = 0.087 x 120 cm = 15 cm The specified equations and calculation examples in this Instruction Manual are based on the SFS 4677 standard. Mount the widening wing inside the Warning! machine If the stability test indicates the vehicle combination cannot be classed at stable, great...
- Page 29 Instruction Manual MULTIFOREST Cranes (2005) Never lift the boom/crane with the telescope extended. Mount the widening wing inside the machine 1. Always start by contracting the telescope completely. 2. Lift the boom at the same time as pulling in the front boom, in order to obtain a low centre of gravity.
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Page 30: Transporting And Uncoupling
Instruction Manual MULTIFOREST Cranes (2005) 3.5 Transporting and Uncoupling Warning! If the crane is not properly lowered and secured, the crane boom may swing out during Mount the widening transport. This can be a risk for other traffic and risks damaging the equipment. wing inside the machine If the grapple is secured to the trailer during transport while the crane base is not... -
Page 31: Service And Maintenance
Make sure there is nobody in the vicinity that can be injured. Welding or holing in structural parts may under no circumstances be carried out with Trejon’s consent. Worn bolts and screws risk shearing when under load. If cracks should appear, stop operation immediately. -
Page 32: Maintenance Schedule
Instruction Manual MULTIFOREST Cranes (2005) 4.2 Maintenance Schedule Daily inspection: Make sure there are no oil leaks. Clean away foreign objects such as twigs, mud, snow and ice. Check that bolts and screws are securely tightened and there are no cracks in structural parts. Mount the widening Service point Interval... -
Page 33: Before Season Start
Instruction Manual MULTIFOREST Cranes (2005) Lubrication instruction Pump the grease into the bearing until it comes out at the side of the layer, wiping off the excess. Turn the joint (if possible) 180 degrees, repeat point 1. This ensures a good distribution of the lubricant. -
Page 34: Turret
Instruction Manual MULTIFOREST Cranes (2005) 4.6 Turret Check and change oil in the crane’s turret housing according to the maintenance schedule. Mount the widening wing inside the machine The turret housing’s drain and fill Turret housing level glass. The oil plugs. -
Page 35: Lubrication Schedule
Instruction Manual MULTIFOREST Cranes (2005) 4.8 Lubrication Schedule Mount the widening wing inside the machine Lubrication schedule for Lubrication schedule for V-crane P-crane * - 8 hour interval – lubricant NLGI 3rd grade ° - 960 hour interval – Oil change, lubricant ISO VG 220 The crane post must be relieved by placing the grapple on the ground/trailer when lubricating the turret housing. -
Page 36: Fault Finding
Instruction Manual MULTIFOREST Cranes (2005) 5 Fault Finding Problem Probable cause Action Crane stationary or operates Make sure fluid is getting Check the fluid level, hydraulic slowly on all functions. through. filter and hydraulic pump. Mount the widening Contaminants in pressure Dismantle and clean the valve. -
Page 37: Accessories
• Guaranteed availability through TREJON’s sales partners TREJON original spare parts and accessories are designed especially for these machines. The fitting and/or use of non-original spare parts and accessories can negatively change the technical features of your machine. The manufacturer’s warranty will not apply to any damage caused using non-original spare parts or accessories. - Page 38 Instruction Manual MULTIFOREST Cranes (2005) Notes Mount the widening wing inside the machine...
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Page 39: Ec Certificate Of Conformity
EC standard 2006/42/EC Mount the widening wing inside the machine TREJON FÖRSÄLJNINGS AB (tenderer’s name)............................SE – 911 35 Vännäsby, Företagsvägen 9 ............................……….. (Full Company Address - In case of affiliated partners with registered office within the EC, the manufacturer’s company name and... - Page 40 Instruction Manual MULTIFOREST Cranes (2005) Mount the widening wing inside the machine...
- Page 41 Instruction Manual MULTIFOREST Cranes (2005) Mount the widening wing inside the machine...
- Page 42 Instruction Manual MULTIFOREST Cranes (2005) Mount the widening wing inside the machine...
- Page 43 TREJON AB reserves the right to modify or improve shown models with technical or commercial motivations without the requirement to carry out the same modifications on machines already delivered. Illustrations in this Instruction Manual do not necessarily show the machine that has been delivered.
- Page 44 Instruction Manual MULTIFOREST Cranes (2005) Mount the widening wing inside the machine TREJON FÖRSÄLJNINGS AB Företagsvägen 9 SE-911 35 VÄNNÄSBY SWEDEN Tel: + 46 (0)935 39 900 Web: trejon.se...
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