Related Manuals for Syncrolite XL
Summarization of Contents
Introduction to the Syncrolite System
The Syncrolite System Overview
Provides a general overview of the Syncrolite Automated Xenon Entertainment lighting system and its design for serviceability.
Technical Overview of Syncrolite Instruments
Motors and Drivers in Syncrolite Units
Details the seven computer-controlled variable parameters employing servo motors and their corresponding drivers within the unit.
Syncrolite Series 3 Profile Information
DMX Channels for Series 3
Lists and describes the function of each DMX channel for the Series 3 profile, including color and beam control.
System Cable Connections
DMX Cable Requirements
Explains DMX protocol usage, recommended cable lengths, and the need for splitters in specific installations.
AC Power Cables and Feeders
Describes AC power input/output connectors for Syncrolite power distros and ballasts, including safety precautions.
Lamphead Power Cable Details
Details DC lamp power connections between the ballast and lamphead via Camloc connectors.
Syncrolite Mounting Options
Flown Mounting Procedures
Describes how Syncrolites are mounted to truss using half couplers for flown applications.
Raked Ground Mount Setup
Details ground mounting with a forward rake for stadium or architectural applications.
Standard Ground Mount Installation
Explains ground mounting using a Syncrolite base or industry standard half couplers.
System Setup and Cable Identification
System Setup Diagram
Illustrates the physical connections between fixture, ballast, distro, and power source.
Cable Key for System Connections
Provides a visual key to identify different cable types used in the system setup.
Metering Power Safely
Ballast Breaker Protection and Reset
Explains ballast breaker protection, phase imbalance reset, and confirming Camloc connections before powering up.
Powering Up and Initializing the System
System Initialization Steps
Outlines the initial power-up sequence, unit calibration, and home position for all motors.
DMX Controller Setup Verification
Instructions for turning on the DMX controller and ensuring the correct DMX profile is loaded.
Unit Initialization and Calibration Routine
Describes the process of powering individual units and their specific calibration routines.
Parameter Calibration and Reset Procedures
Addresses parameter calibration issues, timeout limits, and when to refer to troubleshooting sections.
Lamp Strike and Post-Strike Procedures
Guidance on striking the lamp, listening for operation, and post-strike calibration and testing.
Navigating Menu Functions
Display Status During Calibration
Explains the 'CALIBRATING' display and the unit ID display after calibration is complete.
Accessing the On-Board Menu
Details how to access the menu by pressing buttons 1 and 5 simultaneously.
Setting the Unit ID
Instructions for setting the unit ID using the on-board menu and navigation buttons.
Motor Control via Menu
How to select and move specific motors using the menu interface for testing or adjustment.
Calibrating Individual Motors
Steps for calibrating individual motors using the 'CAL MOTOR?' menu option.
Adjusting Motor Offset for Alignment
How to adjust beam, pan, and tilt offsets for precise alignment using the menu.
Monitoring Encoder Feedback
How to view encoder values to verify feedback and function of each encoder.
Re-initializing the Robot via Reset Menu
Using the 'RESET' menu to re-initialize the robot's functions.
Striking and Killing the Xenon Lamp
Instructions for using the 'STRIKE/KILL' menu to control the Xenon lamp's state.
Monitoring DMX Values in Real Time
How to view real-time DMX values for each function using the 'LOOK DMX' menu.
Component Functions and Operations
Pan and Tilt Motor and Encoder Operation
Explains periodic checks, maintenance, and calibration of pan/tilt motors and their encoders.
Douser Mechanism and Operation
Details the Venetian blind douser mechanism, its operation, and DMX value mapping.
Beam Width Control Mechanism
Describes the linear actuator stepper motor used to adjust the beam width.
Color Changer Mechanism and Sensors
Explains the scroll tag and optical sensor mechanism for color changing and sensor cleaning.
Lamp Installation Procedures
Preparing the Fixture for Lamp Installation
Instructions for opening the back door and preparing the fixture for lamp replacement.
Attaching the Bullet to the Lamp
Details how to attach the bullet to the lamp wrap using provided screws.
Inserting the Lamp into the Assembly
Guidance on removing the lamp's protective wrap and inserting it into the assembly.
Connecting the Igniter Cable to the Lamp
Instructions for connecting the H08 cable from the igniter to the lamp clamp.
Securing the Lamp Clamp to the Beam Bracket
How to attach the lamp clamp to the beam bracket using screws.
Closing the Back Door After Installation
Instructions for closing and reconnecting the lamphead's back door.
Connecting the Lamp Ground Wire
Details connecting the lamp ground wire to the spider stud.
Replacing the Reflector
Initial Reflector Removal Steps
Steps to remove lamphead covers and a nut from the spider to begin reflector replacement.
Removing Back Door Screws for Access
Instructions for removing the four back door screws.
Disconnecting Igniter Cable from Lamp
How to remove the H08 lamp to igniter cable.
Removing Lamp Clamp Screws
Instructions for removing the screws from the lamp clamp.
Carefully Removing the Lamp
Guidance on carefully removing the lamp from the unit without touching it.
Securing Lamphead Rear Access Door
How to partially secure the rear access door to allow tilting.
Removing Hex Nuts from Reflector Mount
Instructions for removing hex nuts using a 5/16 wrench.
Final Reflector Removal Step
The step to remove the reflector itself from the fixture.
Replacing the Igniter Unit
Accessing the Igniter
Steps to remove lamphead covers and the Xenon lamp to access the igniter.
Removing Screws Securing Igniter Box
Instructions for removing the two screws securing the igniter box.
Removing HVPSI Box Securing Screws
How to remove the two screws holding the HVPSI Box.
Removing the Igniter and Associated Box
The step to remove the igniter and its box from the fixture.
Color Changer Cartridge Access and Removal
Removing the Color Changer Cover
Instructions to remove screws and unlatch the cover to access cartridges.
Pulling Out Color Scroller Cartridges
How to pull out each color scroller cartridge from the unit.
Scroll Installation Procedure
Locating Fasteners and Tag for Scroll
Finding the scroll tag and fasteners in the roller tube to guide installation.
Attaching Scroll to Fixed Roller
Using gel tape to attach the scroll to the fixed roller, ensuring correct orientation.
Attaching Gel to the Spring Roller
Using gel tape to attach the gel to the spring roller for the color changer.
Re-inserting Color Changer Cartridges
Instructions for re-inserting the color changer cartridges in the correct order.
Scroller Troubleshooting and Maintenance
Scroller Motor and Encoder Connections
Details motor power and encoder cable connections for scroller units.
Troubleshooting Scroller Motor Shafts
How to diagnose motor failure by checking shaft rotation for smoothness.
Replacing Scroller Drive Belts
Steps for replacing the short and long drive belts for the scroller mechanism.
Pan and Tilt Troubleshooting Guide
Pan and Tilt Motor/Belt Failure
Discusses the likelihood of motor/belt failure and the simplicity of replacement.
Removing Arm and Yoke Covers for Access
Instructions for removing arm covers and the yoke base cover for motor access.
Adjusting Belt Tension Screws
How to loosen belt tension screws to facilitate motor removal.
Removing Pan or Tilt Motor Assembly
Steps to unscrew and remove the motor assembly from the yoke.
Slipping the Drive Belt from Pulley
How to slip the drive belt off the drive pulley once sufficient slack is achieved.
Unplugging Pan/Tilt Motor Cables
Instructions for unplugging the DC motor power and encoder cables.
Installing New Pan or Tilt Motor
Steps for inserting the new motor and slipping the belt over the drive pulley.
Reconnecting Motor Cables and Encoder Cable
Reconnecting new motor cables, zip-tying excess, and attaching the encoder cable.
Pan and Tilt Sensor Failure Replacement
Steps for replacing pan and tilt half-moon sensors due to failure.
Replacing the Douser Motor
Loosening Socket Cap Screws for Douser Motor
Instructions for loosening the 6-32 x 1/4 socket cap screw on the douser motor.
Removing Screws Securing Douser Motor
How to remove the three 4-40 x 3/8" screws securing the douser motor.
Unplugging Douser Motor Receptacle
Instructions for unplugging the mini-fit junior 6 position receptacle.
Replacing the Beam Motor Assembly
Unplugging Beam Motor Harness Connector
How to unplug the motor harness mini-fit junior 8 position connector.
Removing Beam Assembly Flat Head Screws
Instructions to remove the four 8/32 x ½” flat head screws attaching the beam assembly.
Removing Beam Block Screws for Access
How to remove screws to access the nut securing the motor.
Removing the Motor Securing Nut
Instructions for removing the nut using a 7 mm nut driver.
Removing Motor Beam Block Screws
How to remove screws to take out the beam block containing the motor.
Removing Beam Motor Socket Cap Screws
Instructions for removing socket cap screws to detach the motor from the beam block.
Beam Drive Troubleshooting Steps
Determining Beam Drive Failure Source
Steps to identify if the motor, driver board, or skid is the source of beam drive failure.
General Cleaning and Maintenance
Cleaning Glass Surfaces
How to clean lamphead glass using Windex or similar streak-free glass cleaner.
Maintaining Dichroic Scrolls
Guidance on handling and cleaning dichroic scrolls to avoid contamination and damage.
Cleaning Reflectors with Denatured Alcohol
Instructions for cleaning reflectors using denatured alcohol and a lint-free cloth.
Cleaning the Lamphead Air Filter
Accessing the Lamphead Air Filter
How to remove the four 8-32 x 3/8" pan head screws to gain access to the air filter.
Cleaning the Air Filter Method
Methods for cleaning the air filter using high-pressure air or mild detergent.
Troubleshooting and Diagnostics Procedures
Onboard Menu Diagnostics
How to access and use onboard menus for diagnostics and parameter tweaking.
External DMX Controller Diagnostics
Using external DMX devices like MiroTech DMX PLUS for diagnostic purposes.
Other Troubleshooting Scenarios
No Power to Fixture Troubleshooting
Checks for proper power cable connection, voltage, and phase supply.
Lamp Does Not Strike Troubleshooting
Verifies ballast power ramping and correct phase power for lamp strike.
Ballast Turns Off Prematurely Troubleshooting
Checks for overheating, fan operation, and phase imbalance issues.
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