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HollySys Manuals
Controller
LK411
System manual
HollySys LK411 System Manual
Programmable logic controller
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Chapter 1 About this Book
Document Update
Purpose
Intended Audience
Document Conventions
Menu
Mouse
Keyboard
Important Information
Catalog
Terminology
Abbreviations
Chapter 2 Overview
System Characteristic
High Reliability
Fast Response
Large Capacity
Easy Maintenance
Hardware Components and Structures
Hardware Product List
Model Selection and Planning
Power Capacity Calculation and Configuration
Ethernet Connection
PROFIBUS-DP Network Connection and Calculation
PROFIBUS-DP Bus Scanning Period
System Specification
Product Storage and Transport
Storage
Transport
Chapter 3 Installation and Wiring
Layout Planning and Installation
Space Layout
Backboard Installation
Protection Key
Module Installation and Disassembly
Installation of LK910
Installation of LKA104
Installation of Power Supply Box
System Wiring
Power Wiring
Redundancy Communication Wiring
PROFIBUS-DP Wiring
I/O Cable
Grounding
Chapter 4 System Configuration
Hardware Configuration
Configure DP Slave Devices
Configure HOLLITCP Slave Devices
Configure MODBUS TCP Protocol
System Running
Required Devices
Device Wiring
Network Connection
Example Program
Download Program
Chapter 5 Master Control Unit
LK130 4-Slot Backboard Module
Module Composition
Installation Dimension
Technical Specifications
LK921 24V Power Switching Module
Operating Principle
Wiring
Status Indication
Installation Dimension
Technical Specifications
LK220 Master Control Module
Features
Appearance
Operating Principle
Status Indication
Interface Specification
Key Switch
Reset
Power Fail Safeguard
Backup Battery
MODBUS Communication Settings
Redundancy Data Area
Technical Specifications
LK249 DP Master Station Communication Module
Features
Appearance and Size
Status Indication
Operating Principle
Terminal Definition
Diagnosis
Set Baud Rate
Technical Specifications
LK240 Redundancy Communication Module
Appearance and Size
Status Indication
Operating Principle
Wiring
Set A/B Frame
Master-Slave Determination
Conditions of Master-Slave Switchover
Technical Specifications
LK141-A Empty Module
Chapter 6 IO Unit
Power Module
LK910 24VDC Power Module
Extension Backboard
Interface Specification
Communication Address
LK117 11-Slot Extension Backboard
LK118 5-Slot Extension Backboard
Communication Module
LK232 PROFIBUS-DP Bus Repeater Module
LK233 PROFIBUS-DP Bus Optoelectronic Transceiver
LK234 Ethernet Interface Module
LK239 MODBUS Master/Slave Communication Extension Module
Chapter 7 IO Module
LK610 16-Channel Leaking Type Digital Input Module
Basic Features
Operating Principle
Indicator Lamps
Wirings
Diagnosis
Reverse Supply Protection
Parameters
Technical Specifications
LK710 16-Channel Source Type Digital Output Module
Basic Features
Operating Principle
Indicator Lamps
Wirings
Functions
Diagnosis
Parameters
Data Area
Technical Specifications
LK410 8-Channel Voltage Type Analog Input Module
Basic Features
Operating Principle
Indicator Lamps
Wirings
Functions
Diagnosis
Parameters
Technical Specifications
LK411 8-Channel Current Type Analog Input Module
Basic Features
Operating Principle
Indicator Lamps
Wirings
Functions
Diagnosis
Parameters
Technical Specifications
LK412 6-Channel Isolation Analog Input Module
Basic Features
Operating Principle
Status Indicator
Wirings
Functions
Diagnosis
Parameters
Technical Specifications
LK430 6-Channel Thermal Resistance Analog Input Module
Basic Features
Operating Principle
Status Indicator
Wirings
Functions
Diagnosis
Parameters
Technical Specifications
LK441 8-Channel Thermocouple Analog Input Module
Basic Features
Operating Principle
Status Indicator
Wirings
Functions
Diagnosis
Parameters
Technical Specifications
LK620 2-Channel Counting Module
Basic Features
Operating Principle
Operating Mode
Status Indicator
Wirings
Function Description
Diagnostic Instructions
Debounce Filtering
Parameter Specifications
Data Area
Technical Specifications
LK510 4-Channel Inter-Channel Isolated Voltage Type Analog Output Module
Basic Features
Operating Principle
Wirings
Functions
Parameter
Technical Specifications
LK511 4-Channel Inter-Channel Isolated Current Type Analog Output Module
Basic Features
Operating Principle
Status Indicator
Wirings
Data Format
Functions
Diagnosis
Parameters
Data Area
Technical Specifications
Chapter 8 Accessory
LKA101 PROFIBUS-DP Bus Connector Module
Appearance and Size
Operating Principle
Terminal Matching Resistance
Wiring
Installation
Technical Specifications
LKA102 LK220 Battery Power Box Module
Appearance
Installation Dimension
Installation
Battery Replacement
Technical Specifications
LKA103 LK220 Capacitance Power Box Module
Appearance
Installation Dimension
Installation
Battery Replacement
Technical Specifications
LKA104 PROFIBUS-DP Bus Connector Module
Appearance and Size
Operating Principle
Terminal Matching Resistance
Wiring
Installation
Technical Specifications
LKA105 Optical Fiber
Chapter 9 Fault and Treatment
Fault Mechanism
Serious Failures
General Failures
Troubleshooting Way
Indicator Lamp
View Tool Information
View Diagnosis Information
Example for Troubleshooting
Fault Phenomenon and Causes
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Troubleshooting
Troubleshooting Way
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Example for Troubleshooting
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Controller HollySys LK Series System Manual
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Controller HollySys LK511 System Manual
Programmable logic controller (345 pages)
Summarization of Contents
Chapter 1 About This Book
1.1 Document Update
Details on revisions made to the manual across different versions.
1.2 Purpose
Outlines the manual's objective: to introduce the operational principles, functions, and specifications of LK PLC hardware.
1.3 Intended Audience
Identifies the target readership for the manual, including engineers and technicians.
1.4 Document Conventions
Explains conventions used in the manual for menu commands, mouse actions, and keyboard input.
1.5 Catalog
Lists related manuals and documentation for HollySys Programmable Logic Controller products.
1.6 Terminology
Defines key terms and acronyms used throughout the manual for clarity.
1.7 Abbreviations
Provides a list of abbreviations and their full names used in the manual.
Chapter 2 Overview
2.1 System characteristic
Details the key features of the LK220 Master Control Module: reliability, response, capacity, and maintenance.
2.2 Hardware components and structures
Describes the components of the LK controller system, including backplanes and modules.
2.3 Hardware Product List
Lists the LK system hardware products, including master control, communication, I/O, and power modules.
2.4 Model Selection and Planning
Guides users on selecting appropriate models based on power capacity and network considerations.
2.5 System Specification
Provides general technical specifications for the LK Series large-scale PLC system.
2.6 Product Storage and Transport
Details the optimal conditions for storing and transporting LK hardware products.
Chapter 3 Installation and Wiring
3.1 Layout Planning and Installation
Covers planning the module layout on the backboard and general installation requirements.
3.2 System Wiring
Provides detailed instructions for system power, redundancy communication, PROFIBUS-DP, and I/O wiring.
3.3 Grounding
Explains the principles of protective grounding and shield grounding for PLC systems.
Chapter 4 System Configuration
4.1 Hardware Configuration
Details the process of configuring DP Slave devices, HOLLITCP Slave devices, and MODBUS TCP protocols.
4.2 System Running
Covers required devices, device wiring, network connection, example programs, and program download.
Chapter 5 Master Control Unit
5.1 LK130 4-slot Backboard Module
Describes the LK130 backboard module, its composition, installation dimensions, and technical specifications.
5.2 LK921 24V Power Switching Module
Details the LK921 module's features, operating principle, wiring, status indication, dimensions, and specifications.
5.3 LK220 Master Control Module
Provides comprehensive information on the LK220 module: features, appearance, operating principle, status, interface, and specifications.
5.4 LK249 DP Master Station Communication Module
Covers the LK249 module's features, appearance, status indication, operating principle, terminal definition, and technical specifications.
5.5 LK240 Redundancy Communication Module
Details the LK240 module's features, appearance, dimension, status, operating principle, wiring, and technical specifications.
5.6 LK141-A Empty Module
Describes the LK141-A as an empty module used to cover unused slots on the backboard.
Chapter 6 IO Unit
6.1 Power Module
Details the LK910 24VDC Power Module, including its features, operating principle, instructions, dimensions, and specifications.
6.2 Extension Backboard
Explains the extension backboard, its interface specifications, communication address allocation, and technical details for LK117/LK118.
6.3 Communication Module
Covers various communication modules: LK232 (PROFIBUS-DP Repeater), LK233 (Optoelectronic Transceiver), LK234 (Ethernet Interface), and LK239 (MODBUS Master/Slave).
Chapter 7 IO Module
7.1 LK610 16-channel Leaking Type Digital Input Module
Details the LK610 module's features, operating principle, indicator lamps, wirings, diagnosis, protection, parameters, and specifications.
7.2 LK710 16-channel Source Type Digital Output Module
Covers the LK710 module's features, operating principle, indicator lamps, wirings, functions, over-current protection, diagnosis, and parameters.
7.3 LK410 8-Channel Voltage Type Analog Input Module
Details the LK410 module's features, operating principle, indicators, wirings, functions, diagnosis, parameters, and specifications.
7.4 LK411 8-channel Current Type Analog Input Module
Covers the LK411 module's features, operating principle, indicators, wirings, functions, diagnosis, parameters, and specifications.
7.5 LK412 6-channel Isolation Analog Input Module
Details the LK412 module's features, operating principle, indicators, wirings, functions, diagnosis, parameters, and specifications.
7.6 LK430 6-channel Thermal Resistance Analog Input Module
Covers the LK430 module's features, operating principle, indicators, wirings, functions, diagnosis, parameters, and specifications.
7.7 LK441 8-channel Thermocouple Analog Input Module
Details the LK441 module's features, operating principle, indicators, wirings, functions, diagnosis, parameters, and specifications.
7.8 LK620 2-channel counting module
Covers the LK620 module's features, operating principle, modes, indicators, wirings, functions, parameters, and technical specifications.
7.9 LK510 4-channel Inter-channel Isolated Voltage Type Analog Output Module
Details the LK510 module's features, operating principle, wirings, functions, data format, parameters, and technical specifications.
7.10 LK511 4-channel Inter-channel Isolated Current Type Analog Output Module
Covers the LK511 module's features, operating principle, indicators, wirings, functions, data format, diagnosis, parameters, and technical specifications.
Chapter 8 Accessory
8.1 LKA101 PROFIBUS-DP Bus Connector Module
Details the LKA101 connector's appearance, dimensions, operating principle, terminal matching, wiring, installation, and technical specifications.
8.2 LKA102 LK220 Battery Power Box Module
Covers the LKA102 battery module's function, appearance, installation, battery replacement, and technical specifications.
8.3 LKA103 LK220 Capacitance Power Box Module
Details the LKA103 capacitance power box module's function, appearance, installation, battery replacement, and technical specifications.
8.4 LKA104 PROFIBUS-DP Bus Connector Module
Covers the LKA104 connector's appearance, dimensions, operating principle, terminal matching, wiring, installation, and technical specifications.
8.5 LKA105 Optical Fiber
Describes the LKA105 optical fiber used for redundancy communication in master/slave frames.
Chapter 9 Fault and Treatment
9.1 Fault Mechanism
Explains the mechanisms behind serious failures, including controller, system, DP link, and power faults.
9.2 Troubleshooting Way
Provides methods for troubleshooting LK redundancy system errors: checking indicators, using AutoThink tools, and viewing diagnosis information.
9.3 Fault Phenomenon and Causes
Lists common fault symptoms, their possible causes, and corresponding treatment measures.
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