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Manuals
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FULTON Manuals
Heater
FT-0800C
Installation, operation, maintenance and parts manual
FULTON FT-0800C Installation, Operation, Maintenance And Parts Manual
Fuel fired thermal fluid heater
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
General
Technical Data (Heat Output)
FT-C Component View
Installation
General
Transport
Siting
Gas & Oil Supply
CSD-I Fuel Train
Oil Supply
Access
Minimum Clearance for Coil Removal
System Connections
Drain/Fill Connection
Heater Connections
Thermal Fluid Heater Nameplate
Electrical Connections
Voltage and Frequency
Pipework Systems
Combination Expansion/Deaerator/Thermal Buffer Tank
Expansion Section
Deaerator Section
Thermal Buffer Section
Sizing the Tank for the System
Location
FT-L Combination Expansion/Deaerator/Thermal Buffer Tank
Liquid Level Switch
Pressurised Systems
Connections
Oil and Gas Circulating Pump
Location
Connections and Piping
Alignment
Lubrication
Seals
Air Cooling
Water Cooling
Pressure Gauges
Catch Tank
Gauges
Valves
Piping
Gasket Installation Instructions
Testing
Insulation
Thermal Fluids
Thermal Fluids at Elevated Temperatures
Selecting a Thermal Fluid
Routine Analysis of Heat Transfer Liquid
Thermal Fluid Breakdown
Multi-Skid Systems
Operation
General
Start-Up Preparation and Installation Review
Drain and Fill Connection
Filling the System
Filling Procedure
For Systems Equipped with Inert Blankets
Circulating Pump
Mechanical/Air Cooled Seal
Initial Start-Up
Start-Up Service
Cold Circulation
Filtering the System
Procedure for First Shutdown
Sequence of Operation
Complete Dual Fuel Assembly
Gas Fired Modulating Burner
Setting Main Burner Ignition
Setting Main Run Modulation
Setting Low Fire
Setting the Complete Range
Changing Set Point on the AZL
For Manual Operation
Required Pressure Drop Across the Heater
Required Flow through the Heater
Operating Controls
Electrical Panel
Air Safety Switch
Blower Motor Starter
Liquid Level Switch-When Combination Tank Is Supplied
Differential Pressure Switch
Pump Motor Starter
High and Low Fluid Pressure Switches
Gas Pressure Switch
Operating Temperature Control
High Limit Temperature Control
Pressure Gauges
Operating Limit Controller
On/Off Controls
Flow Proving Device
Test of Ignition Safety System Shutoff
Cycle Testing
Daily Start-Up
Daily Shutdown
Maintenance
Required Maintenance at First Shutdown
Maintenance Procedures
Lubrication
Soot Cleaning
Thermal Fluid Circulating Pump
Schedule of Operator Tests and Checks
Daily
Weekly
Pump Coupling
Monthly
Six Monthly
Operating Temperature Control
Annually
Safety Check Procedures
Temperature Limits
Air Switch
Air Filter Box Switch
Liquid Level Switch
Differential Pressure Switch
Inlet and Outlet Pressure Gauges
Low Inlet Pressure Switch
High Outlet Pressure Switch
High/Low Gas Pressure Switch
Troubleshooting
Troubleshooting: Flow Circuit/Circulating Pump(S)
Troubleshooting: Tripped High Outlet Pressure Switch
Troubleshooting: Differential Pressure Switch Break
Troubleshooting: Call for Heat
Troubleshooting: Safety Interlock
Maintenance Log
General Data
FT-C Specification
Electrical Diagrams
Electrical Diagram: FT-C 0430 Electrical Thermal Fluid Heater On/Off
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Technical Data (Heat Output)
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Fulton Ltd
INSTALLATION, OPERATION, MAINTENANCE
AND PARTS MANUAL
FT-C
Fuel Fired Thermal Fluid Heater
This Manual must be available to the heater operator at all times.
FT-C Vertical Electric Thermal Fluid Heater Manual 12 2013 ISSUE 1
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Table of Contents
Troubleshooting
Troubleshooting
73
Troubleshooting: Tripped High Outlet Pressure Switch
75
Troubleshooting: Differential Pressure Switch Break
76
Troubleshooting: Call for Heat
77
Troubleshooting: Safety Interlock
78
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