EMG ELDROclassic Ed 121/6 Assembly Instructions Manual

EMG ELDROclassic Ed 121/6 Assembly Instructions Manual

Electro-hydraulic thrusters
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Assembly Instructions
General description
®
Electro-Hydraulic ELDROclassic
Thrusters
Type designation
Standard Series Ed 23 to Ed 630 (alternating current model)
Status:
01.2019
EMG Automation GmbH, Industriestr. 1, D-57482 Wenden / Germany

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Summarization of Contents

General Remarks
Information about Assembly Instructions
Details about the purpose, scope, and understanding of these assembly instructions.
Manufacturer Information
Contact details and identification of the manufacturer, EMG Automation GmbH.
Validity of Instructions
Information on the conformity of instructions to the state of the art and potential for changes.
Additional Applicable Documents
Mandatory observation of other documents listed within the assembly instructions.
Formal Information
Document version, date, copyright, and reprint permissions.
Typographical Conventions
Explanation of typography used in the document for clarity and emphasis.
Structure of Warnings
Explanation of how warnings are structured, including signal words and their components.
Definitions and Abbreviations
Glossary of terms and abbreviations used throughout the assembly instructions.
Safety
Use as Intended
Defines the intended purpose and applications of the ELDRO® device.
Improper Use
Prohibits any use not intended or impermissible modes of operation for safety reasons.
Qualification of Personnel
Specifies requirements for personnel authorized to work with ELDRO® devices.
Trained Personnel
Defines the knowledge and experience required for trained personnel.
Trained Electrician
Defines the qualifications for trained electricians working on electrical components.
Maintenance Personnel
Details the know-how required for maintenance personnel servicing the plant.
Responsible Personnel
Table specifying personnel qualifications required for various activities.
Personal Protective Equipment
Lists essential personal protective equipment (PPE) for safe operation.
Electrical Operating Equipment Safety
Safety rules for working on electrical components and operating equipment.
Operating Materials and Supplies Safety
Safety information regarding operating materials and supplies.
Alterations and Modifications
Prohibits unauthorized modifications that could compromise safety or function.
Spare and Wear Parts
Guidelines for using only original or manufacturer-approved spare parts.
Technical Data
Type Designations and Type Codes
Explanation of the coding system for ELDRO® thruster models.
Information on the Rating Plate
Details on interpreting the information provided on the device's rating plate.
Key Data - Short-Stroke Thrusters
Table summarizing key technical specifications for short-stroke thruster models.
Key Data - Long-Stroke Thrusters
Table summarizing key technical specifications for long-stroke thruster models.
Dimensions
Detailed dimensional drawings and tables for various ELDRO® device models.
Type Ed 23/5 Dimensions
Specific dimensional data for the ELDRO® Type Ed 23/5 series.
Type Ed 30/5 Dimensions
Specific dimensional data for the ELDRO® Type Ed 30/5 series.
Types Ed 50/6, Ed 80/6, Ed 50/12, Ed 80/12 Dimensions
Dimensional data for ELDRO® Types Ed 50/6, Ed 80/6, Ed 50/12, Ed 80/12.
Types Ed121 to Ed500 Dimensions
Dimensional data for ELDRO® Types Ed121, Ed185, Ed201, Ed301, Ed350, Ed450, Ed630, Ed500.
Airborne Noise Emission
Information on the A-rated airborne noise emission level of ELDRO® devices.
Operating Conditions
Guidelines for operating conditions including temperature, humidity, and altitude.
Ambient Temperature
Operating behaviour and requirements based on ambient temperature ranges.
Humidity
Permissible humidity levels for operation with or without special measures.
Aggressive Environmental Conditions
Requirements for use in aggressive environments, such as salt-laden air.
Voltage and Frequency Tolerances
Specifies permissible voltage and frequency tolerances for operation.
Altitude of Setup Site
Maximum permitted altitude for the installation site of the ELDRO® device.
Function Description
Type Groups
Categorization of ELDRO® thruster types based on shared characteristics.
Mechanical Layout
Detailed breakdown and illustration of the ELDRO® device's mechanical components.
Mechanical Layout: Type Groups 1, 2, and 4
Illustration and component identification for specific ELDRO® type groups.
Mechanical Layout: Type Groups 3, 5, and 6
Illustration and component identification for other ELDRO® type groups.
Electrical Equipment
Description of the electrical power supply and connection methods for the ELDRO® device.
Functional Description of Operation
Explanation of how the hydraulic pump, piston, and lifting rod generate motion.
Transport and Storage
Transport Guidelines
Safety precautions and procedures for transporting ELDRO® devices.
Storage Recommendations
Guidelines for proper storage of ELDRO® devices, including duration and environmental factors.
Assembly and Installation
Assembly Procedures
Safety rules and general requirements for assembling the ELDRO® device.
Permissible Installation Positions
Illustrations and guidelines for correctly positioning the ELDRO® device during installation.
Installation of the ELDRO® Device
Step-by-step instructions for mounting the ELDRO® device using bolts and eyelets.
Electrical Connection
Detailed instructions and safety precautions for making electrical connections.
Terminal Box and Terminal Diagram
Layout of the terminal board and diagrams for electrical connections.
Connecting the Earth Conductor
Procedure and importance of connecting the earth conductor before other wires.
Connecting the Energy Supply
Steps for connecting the main power supply, including voltage and frequency checks.
ELDRO® Devices with Trace Heating
Specific connection instructions for devices equipped with trace heating systems.
Valve Adjustment
Procedures for adjusting the manipulating and reset times using valve settings.
Installation Point of Adjustment Screws
Location of the adjustment screws for manipulating (lifting) and reset (lowering) times.
Change Manipulating and Reset Time
Instructions on how to adjust the lifting and lowering times using the adjustment screws.
Assembly Completion Checks
Final checks after assembly, ensuring the protective conductor system is unobstructed.
Notes on Operation
Check Operating Conditions Before Commissioning
Essential checks to perform before putting the ELDRO® device into operation.
Help for Failures
Failures and Their Correction
Troubleshooting guide listing common faults, possible causes, and corrective measures.
Maintenance
Maintenance Work Guidelines
Safety precautions and conditions required before performing maintenance.
Operating Liquid Specification
Information on the correct type and fill quantities of operating liquid for ELDRO® devices.
Check of Operation Liquid Level
Procedure for checking the operating liquid level and ensuring correct fill.
Seals Inspection
Requirement to check ELDRO® devices for leaks at least once a year.
Maintenance Table and Schedule
Overview of maintenance tasks, intervals, and inspection requirements.
Classification of Maintenance Requirements
Categorization of maintenance based on safety profile and operating conditions.
Disassembly
Disconnect Electrical Connections
Procedure for safely disconnecting electrical power before disassembly.
Deinstallation Process
Steps and safety precautions for removing the ELDRO® device from its installation.
Disposal
Notes on Disposal
Guidelines and regulations for the proper disposal of ELDRO® devices and related materials.
Directories
List of Figures
An index of all figures included in the manual, with corresponding page numbers.
List of Tables
An index of all tables included in the manual, with corresponding page numbers.
Annex
EC Declaration of Incorporation
Formal declaration of conformity with EU directives for the incomplete machine.
Additional Applicable Documents
List of external documents or standards that are applicable to the product.

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