Judo JUV 35 GS Installation And Operating Instructions Manual
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Judo JUV 35 GS Installation And Operating Instructions Manual

Uv disinfection system
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Installation and operating instructions
JUDO UV disinfection system
Please transfer to the operator.
Read before installation and commissioning!
Retain for future use.
Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
© JUDO Wasseraufbereitung GmbH
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Revision level: 03.05.2017
– Translation –
JUV 10 - 110 G / GS
JUDO Wasseraufbereitung GmbH
Postfach 380  D-71351 Winnenden
Tel. +49 (0)7195-692-0  Fax +49 (0)7195-692-188
E-mail: info@judo.eu  judo.eu

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  • Page 1 JUV 10 - 110 G / GS Please transfer to the operator. Read before installation and commissioning! Retain for future use. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 2: Table Of Contents

    Installation notes ......................22 5.2.1 Mounting the control unit .................... 24 5.2.2 Radiation chamber (reactor) ..................26 Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 3 Clean the UV sensor (JUV 10-110 GS only) ..............60 11.7 Spare parts ........................61 11.8 Transfer confirmation and maintenance log ..............62 Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 4 Signature: Helmuth Weinberger This declaration confirms compliance with the above Directives, but does not include any guarantee of properties. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...
  • Page 5 Dear customer, Thank you for the confidence you have shown in us by purchasing this product. In purchasing this JUDO disinfection system you have procured a state-of-the-art disinfection system. Our aim is that you remain with us as a satisfied customer. Therefore we kindly ask that if you have any...

  • Page 6: Introduction

    The installation and operating instructions contain important information so that you can use the JUDO disinfection system safely, professionally and economically. They contain basic information that must be observed during installation, operation and maintenance. Observing this information will help to avoid dangers, reduce repair costs and increase the reliability and service life of your JUDO disinfection system.

  • Page 7: Warranty

    2.1.1 Intended use The JUDO disinfection system is used for disinfecting / sterilising water in rooms not at risk of explosion with non-condensing and non-aggressive atmospheres within the context of the usage options named in these installation and operating instructions.

  • Page 8: Duties Of The Operator

    Performance of inspection and instigation of scheduled servicing at the prescribed intervals (adhere to DIN EN 806-5:2012 and DIN EN 14897).  Constant availability of the installation and operating instructions at the place of use of the JUDO disinfection system. ...

  • Page 9: Personal Protective Equipment

    Only operate the JUDO disinfection system with the caps and covers of all system components correctly closed! Fault-free operation of the JUDO disinfection system is only ensured if original spare...

  • Page 10: Safety Instructions For Electrical Work

    These injuries usually do not become apparent until several hours later. Do not remove the UVC lamp from the radiation chamber or operate it outside the radiation chamber while operating the JUDO UV disinfection system, as this may cause severe damage to health!

  • Page 11: Safety Instructions For Mechanical Working

    Transport, storage, disposal Attention Transport the JUDO disinfection system with care, do not transport when there is a risk of frost, also protect against dust and dirt effects! Do not damage fragile components (quartz tube, UVC lamp, possibly UV sensor)!

  • Page 12: Product Information

    Application The JUDO UV disinfection system is used to disinfect or rather sterilise water, but is not approved for the production of drinking water or the maintenance of drinking water quality in Germany or Austria (the DVGW or ÖVGW-tested JUDO UV disinfection systems are available for this;...

  • Page 13: Overview

    Control Radiation tube (reactor) Sensor cable with plug (only GS versions) Outlet Inlet Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. +49 (0)7195-692-0  Fax +49 (0)7195-692-188 Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special approval.

  • Page 14: Technical Data

    In the case of different flow rates, temperatures or water qualities, the values are different (technical advice necessary). ** May be significantly low depending on the operating conditions and water quality. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 15: Dimensions

    UV sensor (JUV 10 GS) Fig. 2: JUV 10 G / GS Fig. 3: JUV 20 G / GS Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...
  • Page 16 Earth connection M4 UV sensor (JUV 35-50 GS) Draining ½" Fig. 4: JUV 35 - 50 G / GS Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...
  • Page 17 Two-lamp system UV sensor (JUV 60-110 GS) Draining ½" Fig. 5: JUV 60 - 110 G / GS Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 18: Control

    Cable connection preparation (2nd lamp) Lamp cable with plug 1300 1400 Tab. 6: Control unit dimensions in mm Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 19: Operating Resources

    The disinfection capacity of a UV disinfection system depends primarily on whether each volume element receives the required UV dose when it flows through the radiation chamber (reactor). To ensure that this is the case, the radiation field and hydraulics in the JUDO UV disinfection system are optimally tuned to one another.

  • Page 20: Remote Input

    UV dose. The flow can be interrupted via a JUDO solenoid shut-off valve (service valve) connected to the potential- free changeover contact (230 VAC). Faults detected at the potential-free changeover contact can be forwarded to e.g.

  • Page 21: Radiation Chamber

    Attention A sufficiently sized floor drain (in accordance with DIN EN 12056) must be installed at the place of use for the eventuality that leaking of the JUDO UV disinfection system or its feed pipe could result in extensive damage!

  • Page 22: Water Quality Requirements

    We recommend that you always install a bypass line fitted with shut-off and drain valves, especially with the JUDO UV disinfection system JUV 10-20 G/GS. The bypass line should start as closely as possible before the inlet of the JUDO UV disinfection system and be returned downstream of the service valve (see Chap.
  • Page 23  To depressurise the radiation chamber and disconnect it from the pipe system, the JUDO UV disinfection system must be fitted with shut-off valves by the customer. The shut-off valves must be installed in such a way that they are not disabled when installing or removing the radiation chamber.

  • Page 24: Mounting The Control Unit

    The control unit can be mounted at any 90° degree angle to the wall. To ensure that the control unit can be used, the housing cover with the control panel must be adapted accordingly (see Fig. 8). Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved.
  • Page 25  Unscrew the screws from the housing cover.  Remove the cover and turn it accordingly.  Secure the housing cover. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 26: Radiation Chamber (Reactor)

    Always install the radiation chamber of the JUDO UV disinfection system JUV 10- 20 G/GS in accordance with Figure 9 and the JUDO UV disinfection system JUV 35- 110 G/GS in accordance with Figure 10 (vertical installation with bottom to top flow direction).

  • Page 27: Quartz Tube, Uvc Lamp, Possibly Uv Sensor (With Juv 10-110 Gs)

    Fig. 18: UVC lamp Fig. 19: Connection plug Fig. 20: Protective cover Fig. 21: Protective conductor Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 28  Adjust the screw cap on the quartz tube to create a fit close with the protective cap. Tighten the screw cap by hand (, approx. 5 Nm) to create a tight connection with the O-ring. With the JUDO UV disinfection systems JUV 10-110 GS, screw the UV sensor in the radiation chamber (see three steps below).

  • Page 29: Installation Example

    JUDO solenoid valve with time control JEM-AT (optional) JUDO solenoid shut-off valve JEM (optional) Flow restrictor (provided by the customer) Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 30: Electrical Connection

    Electrical connection Attention Before connection, check whether the mains voltage required by the JUDO UV disinfection system matches the local circumstances! All phases of the power supply socket provided by the customer must be protected by a site RCD and an MCB.
  • Page 31 Earthing between switch cabinet and radiation valve connection chamber 230 V power cable terminal Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 32: Juv 60 - 110 G / Gs

    (only JUV 60- fault indicator 110 GS) Fig. 25: JUV 60-110 G/GS wiring diagram Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 33 230 V output terminal (N.O. / N.C.) Service Four-pin lamp plug, lamp 1 valve connection Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 34 Settings MENU, default setting is 100 %). Attention The 4/20 mA output signal is compatible with a max. load of 150 Ohm. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 35: Description Of The Control Unit

    - Access password (Password menu) - Return to status display (from last menu item) Tab. 9: Display and control elements Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 36: Operating The Control Unit / Adjusting Settings

    9,000 hours to zero. Once the life has expired, Change Lamps is displayed and the UVC lamp must be replaced (see Chap. 10.1). Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
  • Page 37 Display switches every 3 seconds between display 6: Lamp Off and main display 5: Hr. Lamp Use the up and down arrow keys to enter the main menu (see Chap. 6.2.2.). Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 38: Main Menu

     Press Enter to access the Sensor Calibration menu.  See Chap. 6.2.5 for Sensor Calibration  Display switches to status display 3: Settings MENU Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
  • Page 39  Press Enter to return to the status display.  Display switches to status display 6: Password MENU  Display switches to status display 2: Info MENU Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 40: Info Menu

    T e m p Displays the measured temperature. 2 0 ° C  Display switches to status display 4: UVSensor Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...
  • Page 41 Display switches to status display.  Display switches to status display 8: Software  Display switches to status display 2: Hr. Tot Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 42: Settings Menu

    Do not change setting:  Display switches to status display 2: On Delay  Display switches to status display 4: OFFDelay Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...
  • Page 43  Display switches to status display 6: Stop IN Change setting:  Press Enter to switch between Buzzer Mode OFF and Buzzer Mode ON. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...
  • Page 44  Press Enter until you reach the end of the row and the cursor disappears. Input is set.  Display switches to status display 8: Calibr.T Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
  • Page 45 The UVC lamp automatically switches off at 22:00, remains off for 8 hours and then switches back on again at 06:00 every day. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 46: Calibrate Sensor

    It must also be calibrated after replacement of the UVC lamp and cleaning of the quartz tube and/or UV sensor. In the event of failure to comply, JUDO Wasseraufbereitung GmbH will not be responsible for the resulting damage and/or malfunction. The operator alone bears the risk! The UV sensor should be used for at least 5 min.

  • Page 47: Password-Protected Menu

    6.2.7 Password-protected menu Attention Settings should only be changed by JUDO customer service or authorised technical personnel, because incorrect settings can result in incorrect operation of the JUDO disinfection system. JUDO Wasseraufbereitung GmbH will not be responsible for the resulting damage, the...

  • Page 48: Fault Displays

     Eliminate cause and reset alarm:  To reset, press Enter key for approx. 5 seconds (standby).  Then press the Enter key again (restart). Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 49: Manually Switch The Uvc Lamp On And Off

    6.2.11 Power failure During a power failure, parameters remain stored in the control unit memory. Flow is shut off by connected service valve. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 50: 6.2.12 Menu

    6.2.12 Menu Status display Fig. 29: Menu Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. +49 (0)7195-692-0  Fax +49 (0)7195-692-188 Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special approval.

  • Page 51: Commissioning

    10 minutes. During initial commissioning, it must be ensured that no visible damage is present on the JUDO disinfection system or its system components, all connections are checked for leak-tightness, the electrical connections are correctly made, ...

  • Page 52: Operation

    Removal from service Attention If the JUDO UV disinfection system is shut down or removed from service it must be hydraulically depressurised and deenergised. The radiation chamber must be completely drained.

  • Page 53: Faults

    Check surrounding electrical installations (e.g. electronics fault frequency converter, etc.) Tab. 11: Electrical faults Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 54 If a fault cannot be rectified based on the information in Tables 10 - 11, contact your JUDO customer service representative or an authorised specialist company. JUDO Wasseraufbereitung GmbH JUDO Wasseraufbereitung AG Winnenden Works Austrian subsidiary Address: Hohreuschstraße 39-41 Zur Schleuse 5...

  • Page 55: Inspection, Maintenance, Service

    Product standard DIN EN 14897 must be observed and adhered to for the inspection and maintenance procedure. We recommend that you set up a customer service contract, so that your JUDO UV disinfection system can be regularly tested for fault-free operation.

  • Page 56: Visual Inspections

    Attention Never switch on the UV disinfection system with the shut-off valves closed, since this may result in overpressure. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 57: Switch Off The Uvc Lamp

     Unscrew the cable gland at the protective cover and slide the protective cover along the cable.  Carefully pull the connection plug from the UVC lamp.  Pull the UVC lamp out of the quartz tube. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 58: Cleaning The Quartz Tube

    Cleaning the quartz tube Warning Risk of injury! Before handling the quartz tube, ensure that the JUDO UV disinfection system is hydraulically depressurised and completely drained! Wear cut-resistant gloves when installing or removing the quartz tube (see Chap. 2.3.3 and Chap. 2.4)! Warning Make sure the quartz tube is not scratched.
  • Page 59  Connect the protective conductor (Fig. 21) to the earth connection of the radiation chamber in accordance with the instructions. Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 60: Replace Uv Sensor (Juv 10-110 Gs Only)

    Replace UV sensor (JUV 10-110 GS only) Warning Risk of injury! Before handling the UV sensor, ensure that the JUDO UV disinfection system is hydraulically depressurised and completely drained!  Unscrew () the connection plug from the UV sensor and remove.

  • Page 61: Spare Parts

    Spacer 1880038 (UVC lamp in Quartz tube) Tab. 12: Spare parts Wear part Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. +49 (0)7195-692-0  Fax +49 (0)7195-692-188 Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special approval.

  • Page 62: Transfer Confirmation And Maintenance Log

    The attached maintenance log must be carefully filled out during maintenance work and serves as a template for the creation and orderly keeping of an on-going maintenance book! Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
  • Page 63 [°C] Remarks and notes: Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
  • Page 64 (e.g. replacement of wear parts, repairs, etc.) Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

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