Related Manuals for PTR 2300HD
Summarization of Contents
General Baler Information
Operator Responsibility
Outlines operator duties and responsibilities for safe baler operation.
Industry Standards Compliance
Emphasizes compliance with OSHA and ANSI standards for safe operation.
Baler Warranty Details
Warranty Coverage and Limitations
Details the warranty period, coverage, and limitations for the baler equipment.
Non-Warrantable Repairs
Lists specific adjustments and repairs not covered under the warranty.
Baler Safety and Training Outline
Training Program Scope
Defines the scope and responsibilities for developing a company-specific baler safety training program.
Hazard Assessment and Control Measures
Outlines conducting hazard assessments and implementing control measures for baler safety.
Recommended Training Topics
Lists key topics for baler safety training, including pre-start, operation, and maintenance.
Warning Signs and Pre-Start Procedures
Warning Sign Requirements
Stresses the importance of maintaining warning signs in readable condition for operator protection.
Prior to Start Up Checks
Details essential safety checks to perform before starting the baler each shift.
Operator Safety Guidelines
Lockout/Tagout Procedures
Emphasizes disconnecting and locking out power before maintenance or working on the baler.
Safety Guards and Features
Highlights the importance of keeping safety guards in place and functional at all times.
Fire Prevention and Machine Cleaning
Covers fire prevention measures and guidelines for keeping the baler clean and free of contaminants.
Additional Baler Operation Safety
Personnel and Material Restrictions
Specifies authorized personnel, approved materials, and operational restrictions for safe baling.
Operational Safety Precautions
Details safety measures like lockout, avoiding aerosol cans, and keeping areas clear.
Baler Modes of Operation
Loading Mode Description
Explains how material is loaded into the baler chamber with the ram and gate in the UP position.
Compression Mode Description
Details the process where the ram pushes material down, assisted by retainer dogs.
Ejection Mode Procedure
Outlines the steps for tying off the bale and ejecting it from the chamber.
PLC Baler Control Description and Operating Instructions
Control Panel Overview
Describes the PLC controls and indicators for baler operation.
Keyed ON/OFF Switch Function
Explains the keyed switch for access control and turning the baler on/off.
Emergency Stop and Reset Buttons
Details the function of the E-Stop and Reset buttons for safety and overload conditions.
Up/Down Selectable Start Control
Describes the button used to start the machine in automatic or manual modes.
Indicator Lights and Their Functions
Explains various indicator lights such as Full/PM/Gate Fault, Gate Shut, Door Shut, and Overload Tripped.
Baler Operating Instructions
Baler Preparation Steps
Outlines the initial steps to prepare the baler for making a new bale.
Procedure for Making a Bale
Details the step-by-step process for loading material and compressing it into a bale.
Tying Off and Ejecting a Bale
Explains how to tie off the bale and safely eject it from the chamber.
Readying for Next Bale and Troubleshooting Notes
Covers preparing for a new bale and common operational issues and their checks.
Safe Bale Ejection Procedure
Recommended Bale Tie-Off and Ejection Procedure
Provides a detailed procedure for safely tying off and ejecting bales from the baler.
Baling Wire Handling and Inspection
Covers visual inspection of baling wire and recommended practices for its use.
Bale Removal and Transportation
Mentions considerations for removing the ejected bale and facilitating its transport.
Wire Feeding and Bale Ejection Steps
Details the process of feeding wires, tying the bale, and the final ejection sequence.
Baling Wire Recommendations
Wire Specs for 1800HD, 2318, 2300HD, 3400HD, 3600HD, 7230
Specifies wire gauge, length, tensile, and break strength for various PTR baler models.
Wire Specs for 360, 420 Models
Details wire gauge, length, tensile, and break strength for the 360 and 420 baler models.
Wire Specs for 5000HD, 7200HD Models
Outlines wire gauge, length, tensile, and break strength for the 5000HD and 7200HD baler models.
General Baling Wire Guidelines
Provides additional information on wire usage, handling, and industry standards.
Manager and Store Maintenance Instructions
Maintenance Personnel and Safety Requirements
Specifies authorized personnel for maintenance and safety practices like NFPA 70E.
Basic Troubleshooting Steps
Provides initial troubleshooting steps for common baler operational issues.
PLC Informational Screens and Adjustable Settings
Navigating PLC Display Screens
Instructions on using buttons to scroll through available PLC display screens.
Full Bale Timer Screen Adjustments
Details how to adjust the full bale timer for bale size control.
Bale and Door Cycle Counters
Explains screens that display bale count and door cycle counts, with reset instructions.
Cycle, Hour, and Error Screens
Describes screens for cycle counts, motor hours, and automatic error displays.
Troubleshooting – Advanced – Authorized Personnel Only
General PLC Operation Notes
Provides general notes on PLC screen status, inputs, outputs, and wiring diagrams.
Troubleshooting: Full Bale Light and Door Issues
Addresses issues when the full bale light is on and the door cannot be opened.
Resetting Bale Counts and PM Light
Details procedures for resetting bale counts and the PM required light.
Troubleshooting: Blinking Lights and Error Messages
Covers fast blinking lights, PM light issues, and specific error conditions detected by the PLC.
Specific PLC Error Condition Explanations
Explains error messages related to gate/peddle switches and consecutive cycles without gate opening.
Troubleshooting Guide: Baler Operation Issues
Baler Will Not Operate Troubleshooting
Lists causes and remedies for the baler failing to operate at all.
Baler Will Not Operate in Auto Mode Troubleshooting
Provides troubleshooting steps for when the baler fails to operate in automatic mode.
Troubleshooting Guide: Ram Travel Issues
Ram Will Not Travel Down Troubleshooting
Lists causes and remedies for the baler's ram failing to move downwards.
Ram Will Not Travel Up Troubleshooting
Lists causes and remedies for the baler's ram failing to move upwards.
Troubleshooting Guide: Hydraulic and Motor Issues
Ram Drifts Down Troubleshooting
Identifies causes and remedies when the baler's ram drifts down unintentionally.
Motor Not Stopping at Up Position Troubleshooting
Addresses issues where the motor fails to stop when the ram reaches the up position.
Hydraulic Pressure Not Obtainable Troubleshooting
Lists potential causes and solutions when hydraulic pressure cannot be achieved.
Troubleshooting Guide: Baler and Pump Noise
Baler Noise Troubleshooting
Outlines causes and remedies for noise originating from the baler itself.
Pump Noise Troubleshooting
Details potential causes and solutions for noise emanating from the hydraulic pump.
Baler Operational and Repair Safety Instructions
General Baler Safety Warnings
Provides critical warnings for safe operation, maintenance, and hazard avoidance.
Lockout/Tagout and Maintenance Safety
Emphasizes lockout/tagout and safety precautions for performing maintenance and repairs.
Lockout/Tagout Procedure Development Information
OSHA Lockout/Tagout Compliance
Explains OSHA requirements for developing and following lockout/tagout procedures for equipment safety.
Steps for Developing LOTO Procedures
Outlines the key steps involved in creating a company-specific lockout/tagout procedure.
Baler Installation Guide
Baler Placement and Anchoring Requirements
Details proper placement, minimum clearances, and anchoring procedures for the baler.
Electrical Connection and Motor Rotation
Covers connecting power, checking motor fan rotation, and troubleshooting incorrect rotation.
Installation Completion and Documentation
Outlines final steps like sealing the control box, cleanup, and providing documentation to the customer.
Maintenance Instructions
Hydraulic Fluid and Temperature Checks
Details procedures for checking hydraulic fluid level, cleanliness, and operating temperature.
Electrical System and Wear Pad Maintenance
Covers maintaining electrical components, cleaning limit switches, and checking wear pads.
Annual Safety and Preventative Maintenance Inspections
Specifies performing yearly safety inspections and preventative maintenance using checklists.
Safety Precautions During Maintenance
Provides critical cautions for maintenance, including avoiding moving parts, using lockout, and handling hydraulics.
Warning Decals and Instruction Plates
Emphasizes following decal instructions and ordering replacements for missing ones.
Electrical Information
Voltage, Installation Cautions, and Wiring
Covers pre-wiring, voltage requirements, cautions, and wiring harness connection.
Minimum Wire Sizing and Conversion Voltage
Details minimum wire size requirements and procedures for voltage conversion.
Motor Rotation Check and Operation Verification
Explains how to check motor rotation and verify overall baler operation.
Grounding Instructions and Electrical Specifications
Provides grounding instructions and tables for motor electrical specifications like wire size and fuse ratings.
Electrical Connection Requirements
Current Draw and Fuse Rating Guidelines
Details maximum current draw, fuse ratings, and wire ampacity based on motor HP and voltage.
Motor Wiring Guides
Wiring Diagrams for Delta Configurations
Illustrates motor wiring configurations for 12-wire delta connections at various voltages.
Wiring Diagrams for Star Configurations
Shows motor wiring for 9-wire star configurations for different voltage ratings.
Wiring Diagrams for International Voltage Motors
Illustrates motor wiring configurations for international voltage standards like 380/460V and 415/440V.
Single Phase and 50Hz Electrical Data
Electrical Data for Single Phase Motors
Provides specifications for single-phase motors including voltage, F.L.A., fuses, wire size, and grounding.
50Hz Electrical Specifications and Grounding
Details grounding instructions and electrical data for 3-phase motors operating at 50Hz.
Pressure Setting Procedure
Setting Relief Valve and Pressure Switch
Details the process for adjusting the relief valve and pressure switch settings.
Adjusting Reverse Timer Setting
Explains how to note and adjust the reverse timer setting in the PLC.
Pressure Checking Procedure
Procedure for Checking Working and Relief Pressures
Outlines steps to check working and relief pressures using the pressure gauge and wire disconnect.
Baler Cylinder Changing Procedure
Cylinder Maintenance Procedure
Details the steps for changing the baler cylinder, including lockout and ram support.
Ram Support Tool Usage
Explains the use of the optional ram support tool for cylinder maintenance.
Parts and Service Information
Replacement Parts and Component Recommendations
Advises on using identical replacement parts and identifies main components.
Information for Ordering Parts
Provides instructions on what information to include when ordering parts for the baler.
Wall Bracket Kit
Wall Bracket Kit Components
Lists the materials included in the wall bracket kit for installation.
Wall Bracket Installation Guide
Provides step-by-step instructions for installing the wall bracket kit.
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