Dielectric 600 Instruction And Operation Manual

Dielectric 600 Instruction And Operation Manual

Compressor dehydrator

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Models 600 / 850
Series A - D Compressor Dehydrator
Instruction and operation manual
IB - 268 Rev. I Part Number 48248

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Table of Contents
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Summarization of Contents

Introduction and Receiving
Before Installing the Dehydrator
Guidance on preparatory steps before installing the air dryer.
Receiving and Inspecting the Unit
Instructions for handling and inspecting the unit upon delivery.
Principal of Operation
Desiccant Dryer Operating Cycle
Details on the two-phase operational cycle of the desiccant dryer.
System Alarms
Humidity Alarm Details
Information on humidity alarm functions, indicators, and testing.
Outlet Pressure Alarm Switches
Details on adjustable low and high outlet pressure alarm switches.
Site Requirements and Installation
Site Requirements for Installation
Guidelines for the physical location and environmental conditions for installation.
Unit Installation Steps
Steps involved in installing the compressor dehydrator unit.
Start-Up Procedures
Initial Start-Up Procedures
Steps for the initial start-up of the compressor dehydrator.
Model A Moisture Indicator Use
How to use the color-change humidity indicator on Model A.
Models B Humidity Adjustment
Humidistat operation and adjustment for Models B.
Models C/D Humidity and Bypass Operation
Humidistat and bypass valve operation for Models C/D.
High Humidity Indication on All Models
Guidance for interpreting high humidity indications on all models.
Component Adjustments
Outlet Pressure Regulator Adjustment
Procedure for adjusting the outlet pressure regulator on Models A, B, and C.
Back Pressure Regulator Adjustment
How to adjust the back pressure regulator for optimal operation.
Outlet Pressure Alarm Switch Adjustment
Procedure for adjusting the outlet pressure alarm switches.
Start/Stop Pressure Switch Adjustment
Steps to adjust the start/stop pressure switch for compressor control.
Maintenance
Six-Month Maintenance Checks
Routine checks and verifications to be performed every six months.
Twelve-Month Maintenance Tasks
Maintenance tasks and compressor kit replacement after twelve months.
24-Month Component Replacements
Procedures for replacing humidity sensor and bypass solenoid valve.
Compressor Maintenance
Compressor Air Filter Replacement
Steps for replacing the compressor air filter element.
Compressor Disassembly and Assembly
Instructions for disassembling and reassembling the compressor for servicing.
Troubleshooting
Outlet Air Pressure Alarm Troubleshooting
Troubleshooting steps for outlet air pressure alarm issues.
Humidity Alarm Troubleshooting Guide
List of conditions causing humidity alarms and troubleshooting steps.
Humidity Alarm Verification (LEDs)
Troubleshooting humidity alarms based on LED indicators.
Dryer Cycle and Exhaust Port Issues
Diagnosing dryer cycling problems and restricted exhaust ports.
Excess Run Alarm and Operation Checks
Troubleshooting the excess run alarm and operational performance.
Service Information
Service Information and Contact
Contact details and procedures for obtaining factory service.
Glossary of Terms
Dry-Pak Dryer System Definition
Definition and description of the patented Dry-Pak heatless air dryer design.

Table of Contents