Powermate M-1 Operating Manual

Powermate M-1 Operating Manual

Steel stairclimbing handtrucks

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PN 010900 Rev. G
For Serial Numbers 36000 and higher.
T20-000.15
PN 300320 Rev. G
Eng. 04/ 18/ 18

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Summarization of Contents

Critical Safety Warnings and Training
Importance of Operator Training
Emphasizes the severe risks of not following safety instructions and the importance of operator training.
PowerMate M-Series Introduction
Delivery and Warranty Registration
Details the process for inspecting the unit upon arrival and registering it for warranty coverage.
Standard and Optional Equipment
Lists the standard features and optional accessories available for the M-Series PowerMate units.
Hazard Graphical Symbols Explained
Safety Label Maintenance
Instructions for ensuring safety labels remain legible and intact for ongoing hazard communication.
General Safety Precautions and Operator Conduct
Mandatory Manual Reading and Operator Responsibilities
Stresses the requirement to read the manual and outlines operator duties for safe operation and responsibility.
Battery Charger Safety Instructions
In-Vehicle Battery Charger Safety
Specific safety considerations for the 12V in-vehicle battery charger, including wiring and protection.
PowerMate Operation: Vehicle Procedures
Vehicle Loading Procedures
Detailed instructions for safely loading the PowerMate onto vehicle beds.
Vehicle Unloading Procedures
Detailed instructions for safely unloading the PowerMate from vehicle beds.
Stair Climbing Operation Procedures
Ascending Stairs (Upstairs)
Detailed procedure for safely moving the PowerMate unit up a flight of stairs.
Descending Stairs (Downstairs)
Detailed procedure for safely moving the PowerMate unit down a flight of stairs.
Model M-1 Component Lists
M-1 Replacement Component List
Identifies all replaceable components for the Model M-1 PowerMate.
M-1 with Battery Switch Component List
Identifies replaceable components for the Model M-1 with Battery Switch.
Model M-2B Component Lists
M-2B Replacement Component List
Identifies all replaceable components for the Model M-2B PowerMate.
M-2B with Battery Switch Component List
Identifies replaceable components for the Model M-2B with Battery Switch.
Model M-2C Component Lists
M-2C Replacement Component List
Identifies all replaceable components for the Model M-2C PowerMate.
M-2C with Battery Switch Component List
Identifies replaceable components for the Model M-2C with Battery Switch.
Drive Screw Assembly Details
Screw Assembly M-1, M-2B Parts
Lists and illustrates the components of the screw assembly for M-1 and M-2B models.
Screw Assembly M-2C Parts
Lists and illustrates the components of the screw assembly for the M-2C model.
Brake and Bearing Kit Details
Brake Assembly Kit Components
Illustrates and lists the parts included in the brake assembly kit (PN 400150).
Bearing Override Kit Components
Illustrates and lists the parts included in the bearing override kit (PN 400160).
M-2C Bearing Override Kit Components
Illustrates and lists the parts included in the M-2C bearing override kit (PN 400165).
Annual Maintenance Procedures
Drive Screw and Ballnut Inspection
Specific checks for the drive screw and ballnut for fit, condition, lubrication, and potential issues.
Brake System and Override Bearing Maintenance
Procedures for inspecting and replacing components within the brake assembly and override bearing.
M-Series Drive Screw Assembly Repair
Override Bearing Kit Installation Guide
Step-by-step instructions for installing the override bearing kit for the drive screw assembly.
M-Series Wiring Diagrams
M-Series Wiring Diagram (Standard)
Electrical schematic illustrating the wiring for standard M-Series PowerMate units.
M-Series Wiring Diagram (Battery Switch)
Electrical schematic detailing the wiring for M-Series PowerMate units equipped with a battery switch.
M-Series Model Specifications
ANSI/CSA Model Specifications
Detailed technical data for M-Series models compliant with ANSI and CSA standards.
CE Model Specifications
Detailed technical data for M-Series models compliant with CE standards.
Solidstate Controller Features and Faults
Controller Advantages
Highlights the benefits of the solidstate controller, such as reduced power loss and improved functionality.
Controller Specifications
Lists the operating voltage, current limits, and other technical specifications of the controller unit.
Controller Fault Alerts
Explains the buzzer codes used to indicate various operational faults and required actions.
M-Series Accessories and Spare Parts
Toeplates, Hook Box, and Cylinder Attachments
Accessories for extending load capacity, vehicle mounting, and securing cylindrical loads.
Support Brackets, Load Elevators, and Plates
Components for structural support, load elevation, and frame protection.
Big Wheel Attachment and Battery Chargers
Enhancements for terrain maneuverability and various battery charging solutions.
Step Extensions and Pivot Pad Assemblies
Accessories to improve stair access and enable precise load maneuvering.
Specialized Attachments and Docking Station
Accessories for specific loads, braking, lifting, and secure storage/charging.

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