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Powermate Manuals
Outdoor Cart
M-1
Operating manual
Powermate M-1 Operating Manual
Steel stairclimbing handtrucks
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Contents
Table of Contents
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Table of Contents
Table of Contents
Delivery and Warranty Registration
Operator Training Guideline
Section 2 - Safety
Hazard Graphical Symbols
Safety Precautions
Safety Inspection
Environment Safety
Loading Safety
Safety in Motion
Battery Safety
Section 3 - Instructions
M-Series Powermate Charging Instruction
Loading Instruction
Stairclimbing
Additional Tips for Operating the M-Series Powermate
Screw Assembly M-1, M-2B
Brake Assembly Kit
Bearing Override Kit
Maintenance after Every Year of Operation
Bottom Rubber Guard Replacement
Push Button Switch Replacement
Strapbar Assembly for M-Series
Replacement Strap Installation
M-Series Wiring Diagram
Section 6 - Specifications
Solidstate Controller
Battery Specifications
Battery Charger Remote Installation
Wheel Brake Installation
Side Handle Installation
Section 8 - Accessories
Accessories
Warranty
Declaration of Conformity
Daily Maintenance Schedule
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M-Series Powermate Charging Instruction
2
Screw Assembly M-1, M-2B
3
M-Series Wiring Diagram
4
Battery Specifications
5
Battery Charger Remote Installation
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PN 010900 Rev. G
For Serial Numbers 36000 and higher.
T20-000.15
PN 300320 Rev. G
Eng. 04/ 18/ 18
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Related Manuals for Powermate M-1
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Outdoor Cart Powermate M-2B Operating Manual
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Summarization of Contents
Critical Safety Warnings and Training
Importance of Operator Training
Emphasizes the severe risks of not following safety instructions and the importance of operator training.
PowerMate M-Series Introduction
Delivery and Warranty Registration
Details the process for inspecting the unit upon arrival and registering it for warranty coverage.
Standard and Optional Equipment
Lists the standard features and optional accessories available for the M-Series PowerMate units.
Operator Training Essentials
Hazard Graphical Symbols Explained
Safety Label Maintenance
Instructions for ensuring safety labels remain legible and intact for ongoing hazard communication.
Mandatory Safety Label Placement (Standard Units)
Mandatory Safety Label Placement (Battery Switch Units)
General Safety Precautions and Operator Conduct
Mandatory Manual Reading and Operator Responsibilities
Stresses the requirement to read the manual and outlines operator duties for safe operation and responsibility.
Pre-Operation Safety Checks
Safe Loading and Motion Practices
Lead-Acid Battery Safety Procedures
Battery Charger Safety Instructions
In-Vehicle Battery Charger Safety
Specific safety considerations for the 12V in-vehicle battery charger, including wiring and protection.
M-Series PowerMate Charging Instructions
M-Series Loading Instructions and Capacity
PowerMate Operation: Vehicle Procedures
Vehicle Loading Procedures
Detailed instructions for safely loading the PowerMate onto vehicle beds.
Vehicle Unloading Procedures
Detailed instructions for safely unloading the PowerMate from vehicle beds.
Stair Climbing Operation Procedures
Ascending Stairs (Upstairs)
Detailed procedure for safely moving the PowerMate unit up a flight of stairs.
Descending Stairs (Downstairs)
Detailed procedure for safely moving the PowerMate unit down a flight of stairs.
Storage Procedures and Battery Care
Additional Operating Tips for M-Series
Model M-1 Component Lists
M-1 Replacement Component List
Identifies all replaceable components for the Model M-1 PowerMate.
M-1 with Battery Switch Component List
Identifies replaceable components for the Model M-1 with Battery Switch.
Model M-2B Component Lists
M-2B Replacement Component List
Identifies all replaceable components for the Model M-2B PowerMate.
M-2B with Battery Switch Component List
Identifies replaceable components for the Model M-2B with Battery Switch.
Model M-2C Component Lists
M-2C Replacement Component List
Identifies all replaceable components for the Model M-2C PowerMate.
M-2C with Battery Switch Component List
Identifies replaceable components for the Model M-2C with Battery Switch.
Drive Screw Assembly Details
Screw Assembly M-1, M-2B Parts
Lists and illustrates the components of the screw assembly for M-1 and M-2B models.
Screw Assembly M-2C Parts
Lists and illustrates the components of the screw assembly for the M-2C model.
Brake and Bearing Kit Details
Brake Assembly Kit Components
Illustrates and lists the parts included in the brake assembly kit (PN 400150).
Bearing Override Kit Components
Illustrates and lists the parts included in the bearing override kit (PN 400160).
M-2C Bearing Override Kit Components
Illustrates and lists the parts included in the M-2C bearing override kit (PN 400165).
Annual Maintenance Procedures
Drive Screw and Ballnut Inspection
Specific checks for the drive screw and ballnut for fit, condition, lubrication, and potential issues.
Brake System and Override Bearing Maintenance
Procedures for inspecting and replacing components within the brake assembly and override bearing.
M-Series Drive Screw Assembly Repair
Override Bearing Kit Installation Guide
Step-by-step instructions for installing the override bearing kit for the drive screw assembly.
Ballnut Removal and Replacement Guide
Bottom Rubber Guard Replacement
Push Button Switch Replacement Procedure
Strapbar Assembly and Strap Replacement
M-Series Wiring Diagrams
M-Series Wiring Diagram (Standard)
Electrical schematic illustrating the wiring for standard M-Series PowerMate units.
M-Series Wiring Diagram (Battery Switch)
Electrical schematic detailing the wiring for M-Series PowerMate units equipped with a battery switch.
Motor Replacement Instructions
M-Series Model Specifications
ANSI/CSA Model Specifications
Detailed technical data for M-Series models compliant with ANSI and CSA standards.
CE Model Specifications
Detailed technical data for M-Series models compliant with CE standards.
Solidstate Controller Features and Faults
Controller Advantages
Highlights the benefits of the solidstate controller, such as reduced power loss and improved functionality.
Controller Specifications
Lists the operating voltage, current limits, and other technical specifications of the controller unit.
Controller Fault Alerts
Explains the buzzer codes used to indicate various operational faults and required actions.
PowerMate Battery Technical Details
Battery Charger Remote Installation
Bigwheel Attachment Installation Guide
Wheel Brake System Installation
Hook Box Installation Procedure
Side Handle Installation Instructions
M-Series Accessories and Spare Parts
Toeplates, Hook Box, and Cylinder Attachments
Accessories for extending load capacity, vehicle mounting, and securing cylindrical loads.
Support Brackets, Load Elevators, and Plates
Components for structural support, load elevation, and frame protection.
Big Wheel Attachment and Battery Chargers
Enhancements for terrain maneuverability and various battery charging solutions.
Step Extensions and Pivot Pad Assemblies
Accessories to improve stair access and enable precise load maneuvering.
Specialized Attachments and Docking Station
Accessories for specific loads, braking, lifting, and secure storage/charging.
PowerMate Equipment Warranty
Declaration of Conformity Statement
Daily Maintenance Schedule
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