Belt-Way Scales Model 100 Product Manual

Belt-Way Scales Model 100 Product Manual

Conveyor belt scale

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Belt-Way Scales, Inc.
Conveyor Belt Scale
Product Manual
Belt-Way Scales, Inc.
1 Beltway Rd.
Rock Falls, IL 61071 USA
Phone: (815) 625-5573
www.beltwayscales.com
Phone: (815) 625-5573
beltwayscales.com
sales@beltwayscales.com

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Summarization of Contents

Scale Accessories
Angle Sensor
Describes the angle sensor accessory for variable angle conveyors.
Junction Box
Explains the use of a junction box to extend the integrator's distance from the scale.
IO Board
Details the IO board for interfacing with PLC systems and automating operations.
Outdoor Protection Enclosure
Covers the heavy-duty enclosure for extra integrator protection.
Wireless Multi-Scale Remote Display
Introduces the remote display for monitoring multiple scales.
Plant Connect - Online Scale Production Reporting
Describes the web-based service for monitoring production data remotely.
Scale Components
Unpacking the Scale
Details the components included with the scale and how they are packaged.
Mechanical Installation
Recommended Tools
Lists essential tools required for the mechanical installation of the scale.
Conveyor Design Recommendations
Provides suggestions for conveyor design to ensure optimal scale accuracy and repeatability.
Scale Placement
Guidelines for selecting the optimal location for scale installation on the conveyor.
Define the Weighbridge
Instructions for defining the weighbridge by selecting appropriate idlers and ensuring proper spacing.
Attach Load Cell Assemblies to idler
Steps for attaching the load cell assemblies to the conveyor idlers.
Install Scale Support Pipes
Procedures for installing the scale support pipes onto the conveyor frame.
Drill U-bolt Holes
Instructions for drilling U-bolt holes using the leveling plate as a template.
Remove and Modify Idler
Steps for removing and modifying the idler to ensure proper scale fitment.
String-Line Idlers to level the Weighbridge
Guides on leveling weighbridge idlers using strings for accurate measurements.
Install Hose Clamps
Procedures for installing hose clamps on the load cell assembly.
Install Speed Sensor Assembly
Guidance on correctly installing the speed sensor assembly on the conveyor.
Optional Angle Sensor
Information on installing the optional angle sensor for variable angle conveyors.
Integrator Installation
Integrator Board
Details about the integrator board, its function, and USB installation requirements.
Wiring the scale sensors and power
Instructions for wiring the scale sensors and power supply to the integrator.
Sensor Board
Explains how load cells, speed sensor, and angle sensor connect to the sensor board.
Terminal Board with 110 / 240 AC Power Supply
Describes the terminal board and AC power supply connections for the integrator.
Terminal Board with DC Power Supply
Details the terminal board and DC power supply connections, including battery options.
Integrator Configuration and Scale Calibration
Integrator Navigation and Data Entry
Explains how to navigate the integrator menus and enter data using keys and screens.
Setup Wizard
A step-by-step guide for the initial setup and configuration of the integrator.
Scale Setup
How to view and edit scale parameters such as run mode, idlers, and units.
Scale Calibration
Procedures for performing length, zero, test weight, and material test calibrations.
Digital Calibration and Totals/Diagnostics
Digital Calibration
Resets the Trim Factor to default, affecting scale calibration.
Totals and Diagnostics
Accessing scale totals, firmware versions, and diagnostic information.
Device Setup
USB Data Logging
Describes how the integrator logs data to a USB drive and how to access it.
Backup & Restore Function
Guides on backing up and restoring the scale's current settings using a USB drive.
Administration
Security
Setting up passwords to restrict access to specific scale functions.
Set the Time and Date
Procedures for setting the integrator's current time and date.
Scale Restart
Feature to restart the integrator firmware for troubleshooting or updates.
Troubleshooting
Belt Speed Problems
Common issues and solutions for no belt speed readings.
Angle Sensor Problems
Troubleshooting steps for issues related to the angle sensor.
Power Problems and Error Messages
Power Problems
Discusses power requirements and troubleshooting for power-related issues.
Error Messages
Lists common error messages and their potential causes and solutions.

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