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Table of Contents
Related Manuals for SECOP S Series
Summary of Contents for SECOP S Series
- Page 1 FOCUS IS ON DEVELOPING AND BUSINESSES AROUND THE WORLD. MOUNTING INSTRUCTIONS FOR HERMETIC AC COMPRESSORS GUIDELINE FOR P / T / X / D / N / F / S / G-SERIES & DELTA / KAPPA www.secop.com SETTING THE STANDARD...
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Page 2: Table Of Contents
TABLE OF CONTENTS Compressors ......................3 Type label ......................3 Denomination P / T / D / N / F / S / G-Series ............. 4 Denomination variable speed ................6 1.3.1 Type label XV ......................6 Denomination KAPPA/DELTA ................7 1.4.1 Type label KAPPA ....................7 1.4.2 Type label DELTA .................... -
Page 3: Compressors
Barcode format A Secop compressor type label contains two barcode lines. The first line is the full code number of the com- pressor and the second line is the compressor serial number. These barcodes contain 8 characters each and are printed in code 128. -
Page 4: Denomination P / T / D / N / F / S / G-Series
Key to AC-Compressor Type Designation (P / T / D / N / F / S / G-Series) Denomination Compressor Protector location Optimization level design Internal External Relay Relay Low < Standard > High a)/b) = Semi-direct intake = Energy-optimized = High energy-optimized + = High energy-optimized ++ = High energy-optimized +++... - Page 5 Compressor size Application range Refrigerant Code letter Generation for starting characteristics Capacity at Displacement rating point C = LBP Blank > CL = LBP R404A/R507 first CM = LBP generation CN = LBP/MBP R290 2.5, 3, 4 4.5, 4.8, 5 CNL = LBP R290 5.7, 6, 6.5...
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Page 6: Denomination Variable Speed
Key to AC-Compressor Type Designation (Variable Speed) Denomination variable speed Compressor Optimization Compressor Application range Refrigerant Code letter Generation design level size for starting characteristics Low < Standard > High Displacement X = LST & HST Blank > characteristics first (capillary tube &... -
Page 7: Denomination Kappa/Delta
Group#2: Performance level "M, T, K, X, Z" (Medium Efficiency > Superior Efficiency) Group#1: Refrigerant "H" for R600a "G" for R134a 1.4.1 Production date Type label KAPPA Secop logo Compressor model HKK12AA 1005 Electrical characteristics Background: white MADE IN AUSTRIA Suction tube indication... -
Page 8: Low And High Starting Torque
The starting capacitors are designed for short time cut-in.“1.7 % ED”, which is printed on the starting ca- pacitor. This means for instance max. 10 cut-ins per hour each with a duration of 6 seconds. Most of the Secop compressors are equipped with a built-in motor protector (winding protector) in the motor Motor protector and windings. -
Page 9: Finding Faults
FINDING FAULTS If the compressor will not run, this may be due to a number of reasons. Before replacing the compressor, make sure that it is defective. To easily determine the fault, please refer to Guideline "Repair of Hermetic Refrigeration Systems". If the winding protector cuts out while the compressor is cold, it can take approx. -
Page 10: Opening The Refrigerating System
Do not use open fire when working with refrigerants R600a and R290! Secop compressors for flammable refrigerants are provided with a special warning sign. The maximal filling capacity is 150 g per system, which equates to approximately 8 g/m³ in a 20 m³ kitchen and thereby around 25 % of the lower flammability limit. -
Page 11: Mounting
Compressor with copper connectors are sealed with rubber plugs. The aluminum cap sealing ("capsolut") offers a tight seali. The seal ensures that the compressors have not been opened after leaving Secop´s production lines. In addition to that, the seal makes a protecting charge of nitrogen superfluous. -
Page 12: Expanding Connectors
In order to create optimum conditions for braz- ing and to minimize the consumption of filler metal, all tube connectors on Secop compres- sors have shoulders, as shown It is possible to expand the connectors with in- Expanding connectors side diameters f 6.2 mm to 6.5 mm which suit... -
Page 13: Bending Copper Connectors
Secop has changed most of its compressors to copper connectors to ensure easy brazing and handling. Bending copper Should additional extra handling or bending of connectors be required, it is the responsibility of the techni- connectors cian to choose the proper bending method. Bending is not recommended without the standard support tools used for adjusting or bending normal tubes shown below. -
Page 14: Tube Adaptors
Instead of expanding the connectors or reducing the diameter of the connection tube, copper adapter tubes Tube adaptors can be used for service. A 6/6.5 mm adapter tube can be used when a compressor with millimeter connectors (6.2 mm) is to be con- nected to a refrigerating system with 1⁄4”... -
Page 15: Brazing On Suction Connectors(Direct Suction Intake)
Secop uses telescope pipes or similar elements Brazing on suction inside the suction tube on some T- and N-Series connectors compressors, on all D- and X-Series compressors (compressors with and on the new SCE compressors to optimize energy direct suction intake) consumption. -
Page 16: Brazing Methods And Requirements
Lower phosphorus content is needed when the clearance is greater than 0.127 mm / 0.005 inch. Caution: Alloys containing phosphorus should not be used to braze copper – steel joints. These alloys should not be used on Secop compressors with steel copper coated connecting tubes. The joint will not have sufficient ductility for high vibration application (compressor). -
Page 17: Flame And Heating
4.8.3. Flame Flame and heating • The neutral flame should be used for copper-copper and copper – steel tubes. Bluish to orange Inner cone bluish white Torch Bluish Neutral flame - No acetylene feather When the oxygen addition reaches the ratio for the fuel gas to be completely combust, the feather that ex- tended out from the bright inner cone disappears. -
Page 18: Driers
R600a and R290 applications, should only be accomplished by highly trained and experienced personnel. 4.10 Secop compressors are expected to be used in well dimensioned refrigerant systems including a drier con- Driers taining an adequate amount and type of desiccant and with a suitable quality. -
Page 19: Driers And Refrigerants
4.11 Water has a molecular size of 2.8 Ångström. Accordingly, molecular sieves with a pore size of 3 Ångström Driers and refrigerants should be suitable for normally used refrigerants. MS with a pore size of 3 Ångström can be supplied by the following: UOP Molecular Sieve Division, USA 4A-XH6 4A-XH7... -
Page 20: Electrical Equipment
ELECTRICAL EQUIPMENT The compressors are equipped with a single phase AC motor. The electrical equipment is classified as “normal tight” (IP20). The motor protector is built into the motor (winding protector). Exceptions include compressors with the denominations TF/TT, NF/NT, FF, some SCs and KAPPA and DELTA. Earth connec- tions are located on the bracket around the current lead in of the compressor (exception KAPPA &... -
Page 21: Ptc Protection Screen
To fulfil the requirements of EN 60355-2-34 the pro- PTC protection screen tection screen 103N0476 must be applied to the PTC starting device. The PTC protection screen is not needed together with an ePTC (surface temp. < 82 °C / 180 °F). Compressors with the motor type Capacitor Start Induction Run (CSIR) have a starting device for High Start- HST (CSIR) starting ing Torque (HST). -
Page 22: Equipment For Sc Twin Compressors
Single Pack Instructions for all our AC compressors showing wiring diagrams, warnings and connector Further reading locations can be found in chapter 6.til 29. or on our website: www.secop.com/products/technical-literature/instruction/single-pack-instructions/ Electronic Units Instructions for our AC and DC compressors can be found here: www.secop.com/products/technical-literature/instruction/electronic-units-instructions/ Operating Instructions for our variable speed compressor can be found here: www.secop.com/products/technical-literature-operating-instructions/... -
Page 23: Single Pack Instructions
Service/Repair – R600a Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH. - Page 24 TF Compressors Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 25 (Compressors with Direct Suction Intake) Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 26 TT Compressors Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 27 (Compressors with Direct Suction Intake) Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 28 NF Compressors Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 29 (Compressors with Direct Suction Intake) Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 30 NT Compressors Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 31 FF Compressors Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 32 FR Compressors Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 33 Service/Repair – R290 Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 34 Service/Repair – R290 Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 35 Back Cover 103N2020 + IP44 Starting Capacitor 80μF 117U5117 Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies.
- Page 36 (SCE Compressors with Direct Suction Intake) Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 37 невый Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
- Page 38 SC TWIN COMPRESSORS SC Twin Compressors Safety pres- Time delay Blue Black Brown Remove wire L-1 if time Remove wire 1-2 if ther- ENGLISH sure control relay delay is used mostat 2 is used Предохрани- Реле Синий Чёрный Корич- Отсоедините провод L-1, Отсоедините...
- Page 39 L-1 Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed.
- Page 40 Instructions DES.I.300.V_ Attached controller: for version105N5022 refer to Instructions DES.I.300.G_ Detached controller: for version 105N5052 refer to Instructions DES.I.300.H_ Operating Instructions https://www.secop.com/products/technical-literature-operating-instructions/ Connectors: C = Suction D = Process E = Discharge February 2018 DES.I.300.C4.02 / 520N1205...
- Page 41 Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies.
- Page 42 Instructions DES.I.300.Y_ Attached controller: for version105N5310 refer to Instructions DES.I.301.A_ Detached controller: for version 105N5150 refer to Instructions DES.I.300.K_ Operating Instructions https://www.secop.com/products/technical-literature-operating-instructions/ Connectors: C = Suction D = Process E = Discharge April 2018 DES.I.301.D1.02 / 520N0381...
- Page 43 Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies.
- Page 44 DLV COMPRESSORS Instructions DLV Compressors 100-127V 50/60Hz 105N446x Series Controllers December 2017 DES.I.300.Z2.02 / 520N1265...
- Page 45 450 W Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies.
- Page 46 NLV COMPRESSORS Instructions NLV Compressors 220-240V 50/60Hz 105N47xx Series Controllers December 2017 DES.I.300.N3.02 / 520N1234...
- Page 47 1000 W at 230 V (+15 % / - 20 %) Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed.
- Page 48 NLV COMPRESSORS Instructions NLV Compressors 100-240V 50/60Hz 105N476x Series Controllers April 2018 DES.I.301.C1.02 / 520N1252...
- Page 49 1000 W Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies.
- Page 50 SLV COMPRESSORS Instructions SLV Compressors 220-240V 50/60Hz 105N46xx Series Controllers Mains RL 1 blue blue RL 2 yellow yellow RL 3 black black RL 4 grey grey RL 5 green Display green February 2012 DES.I.300.A2.02 / 520N0379...
- Page 51 1000 W at 230 V (+15 % / - 20 %) Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed.
- Page 52 Discharge Connector Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH.
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Page 53: P / T / X / D / N / F / S / G-Series & Delta / Kappa
Service/Repair – R600a Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed. All trademarks in this material are the property of the respective companies. Secop and the Secop logotype are trademarks of Secop GmbH. -
Page 54: Evacuation
EVACUATION After brazing, evacuation of the refrigeration system begins. When a vacuum below 1 mbar is achieved, the system is pressure equalized before the final evacuation and charging of refrigerant. If a pressure test has been performed directly before evacuation, the evacuation process is to be started smoothly, with low pump- ing volume, to avoid oil loss from the compressor. -
Page 55: Charging Of Refrigerant
CHARGING OF REFRIGERANT Always charge the system with the type and amount of refrigerant recommended by the manufacturer. In most cases the refrigerant charge is indicated on the type label of the appliance. Charging can be done according to volume or weight. Use a charging glass for charging by volume. Flammable refrigerants must be charged by weight. -
Page 56: Testing
TESTING Hermetic refrigerating systems must be tight. If a household appliance is to function over a reasonable lifetime, it is necessary to have leak rates below 1 gram per year. High quality leak testing equipment is thus required. All connections must be tested for leaks with leak testing equipment. This can be done using electronic leak testing equipment. -
Page 57: Mounting Accessories
MOUNTING ACCESSORIES Mounting Code Bolt / pin Comp. Type of packaging Compressor series Parts number dimension base hole list Bolt joint 118-1917 M6 metric 16 mm Single pack for one compressor BD- / P- / T- / X- / D- / N- / F- / S-Series Bolt joint 118-1918 M6 metric... - Page 58 NOTES...
- Page 59 NOTES...
- Page 60 · Mads-Clausen-Str. 7 · 24939 Flensburg · Germany · Tel: +49 461 4941 0 · www.secop.com Secop accepts no responsibility for possible errors in catalogs, brochures, and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary to specifications already agreed.
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