Related Manuals for Doosan B30S-5
Summarization of Contents
Information Section
Foreword
Details on the storage and content of the operation manual, including literature information.
Safety
Overview of the safety section, including important safety information and operator restraint systems.
Operation Section Overview
Overview of the operation section, covering controls, attachments, and operating techniques.
Maintenance Section Overview
Introduction to the maintenance section, detailing equipment care and service intervals.
Maintenance Intervals
Guidelines for scheduling maintenance based on service hours or calendar periods.
Environment Management
Information on DOOSAN's environmental management system and ISO 14001 certification.
Safety Section
Important Safety Information
Comprehensive safety rules, precautions, and warnings for operating and maintaining the lift truck.
Safety Rules and Regulations
Overview of safety rules, referencing OSHA, NFPA, and ANSI standards for lift truck operations.
Warning Signs and Labels
Identification and importance of various safety signs and labels found on the lift truck.
General Hazard Information
Information on potential hazards, protective measures, and safe practices for operating the lift truck.
Lift Chain Inspection and Maintenance
Guidelines for inspecting lift chains for wear, damage, and proper maintenance procedures.
Lift Truck Operation Guidelines
Instructions and procedures for safe mounting, starting, and operating the lift truck.
Loading and Unloading Trucks/Trailers
Safety procedures for loading and unloading lift trucks onto trucks and trailers.
Lift Truck Parking Procedures
Steps for safely parking the lift truck in authorized areas, including brake and control settings.
Crushing and Cutting Prevention
Safety measures to prevent injury from crushing or cutting hazards related to equipment and moving parts.
Fire and Explosion Prevention
Safety guidelines to prevent fires and explosions, covering fuels, lubricants, and electrical connections.
Operator Restraint System (If Equipped)
Detailed information on the operator restraint system, including inspection, usage, and safety warnings.
Avoiding Lift Truck Tipover
Explanation of lift truck stability, center of gravity, and factors affecting tipover risk.
Key Safety Rules
Essential safety rules for operating forklift trucks, emphasizing training, inspection, and safe practices.
Surviving in a Tipover
Instructions on how to minimize injury or death during a lift truck tipover incident.
General Section
Lift Truck Specifications
Detailed technical specifications for various lift truck models, including dimensions and performance data.
Serial Number Locations
Guidance on finding the serial number for reference and record-keeping purposes.
Operator Warning and Identification Plates
Explanation of information provided on operator warning, identification, and lift capacity plates.
Mast Abbreviations
List of abbreviations used to identify different types of masts installed on the lift truck.
Attachment Abbreviations
List of abbreviations for various attachments and special forks used with the lift truck.
Operation Section
Operator's Station and Monitoring Systems
Description of the operator's station, key switches, seat switches, and monitoring systems.
Monitoring Systems Indicator
Description of the compact display segments and the information they provide about the lift truck's status.
Lift Truck Operation Modes
How to select and manage operating modes like E-S-H and programmable working.
LED Indicators
Explanation of the meaning of different LED indicators on the compact display.
Lift Truck Controls
Detailed operation of key lift truck controls including parking brake, service brake, and directional controls.
Accelerator Pedal Operation
How to use the accelerator pedal to control travel speed and avoid simultaneous brake/accelerator use.
Directional Control Lever Operation
Instructions for operating the directional control lever for forward, neutral, and reverse movement.
Electrical Braking (Plugging)
Explanation and procedure for using electrical braking to slow down or stop the lift truck.
Mono-Ped Control System (Option)
How to operate the mono-ped control system for forward, neutral, and reverse travel.
Finger Tip Control (Option)
Information on the function of knobs for lift and tilt controls when the finger tip option is equipped.
Sideshift Attachment Control
How to operate the sideshift attachment control to move the carriage left or right.
Before Operating the Lift Truck
Comprehensive guide to the walk-around inspection procedure before operating the lift truck.
Lift Truck Operation Procedure
Step-by-step guide on how to start and operate the lift truck safely.
Parking the Lift Truck
Detailed procedure for safely parking the lift truck, including brake engagement and key switch operation.
Lift Fork Adjustment
Instructions for adjusting the fork spread and ensuring forks are locked before carrying loads.
Storage Information
Measures to take before, during, and after storing the lift truck for extended periods.
Transportation Hints
Guidelines for safely transporting the lift truck, including shipping and lifting/tiedown information.
Towing Information
Safety recommendations and procedures for towing a disabled lift truck.
Maintenance Section
Fork Inspection, Maintenance, and Repair
Guidelines for inspecting, maintaining, and repairing lift truck forks to ensure safety and prevent failures.
Fork Inspection Procedures
Detailed procedures for first installation, daily, and 12-month inspections of lift truck forks.
Tire Inflation Information
Information on tire inflation pressures, shipping pressures, and adjusted inflation for operating conditions.
Torque Specifications
Torque values for standard hose clamps, bolts, nuts, and taperlock studs for proper assembly.
Lubricant Specifications
Recommended lubricants and their classifications for hydraulic systems, chains, and linkages.
Drive Axle Oil
Specifications for drive axle oil, including API GL 4 and SAE 80W recommendations.
Lubricating Grease (MPGA)
Recommendation for using Multipurpose Molybdenum Grease (MPGM) for lubrication points.
Brake Fluid Specifications
Specification for heavy duty hydraulic brake fluid meeting ISO 6743/4 HM VG 10.
Battery Discharge Indicator
How to read and interpret the battery discharge indicator for optimal battery performance.
Battery Care and Operation
Guidelines for battery care, charging, preventing low battery operation, and equalizing charges.
Lubricant Viscosities and Refill Capacities
Charts detailing lubricant viscosities for different temperatures and refill capacities for various systems.
Maintenance Intervals Schedule
Comprehensive schedule of maintenance tasks based on service hours or time intervals.
Power Modules Discharge
Procedure for safely discharging power modules before servicing electrical components.
Fuse Replacement
Information on the location and replacement of fuses to protect the electrical system.
Wheel Bolt Tightness Check
Procedure for checking the tightness of wheel nuts on steer and drive wheels.
Drive Axle Gear Box Lubricant Level
Instructions on how to measure the lubricant level in the drive axle gear boxes.
10 Service Hours or Daily Maintenance
Daily inspection and maintenance tasks, including walk-around checks and lubrication of mast channels.
Battery Check, Exchange, and Change
Guidelines for accessing, checking, exchanging, and charging lift truck batteries.
Tire and Wheel Inspection
Procedures for inspecting tires and wheels for wear, damage, and correct inflation.
Lift Chain Test, Check, and Adjustment
Methods for testing lift chain wear, checking for equal tension, and performing adjustments.
Steer Wheel Bearing Reassembly
Detailed steps for disassembling, cleaning, lubricating, and reassembling steer wheel bearings.
Fork Inspection
Guidelines for inspecting forks for cracks, wear, damage, and ensuring proper alignment and markings.
Environment Protection Section
Environment Protection
Procedures for safely handling and disposing of environmental pollutants during servicing and cleaning.
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