Honeywell RM7897A1002 Installation Instructions Manual

Honeywell RM7897A1002 Installation Instructions Manual

Relay modules

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RM7897A1002, RM7897C1000
7800 SERIES
Relay Modules
APPLICATION
The RM7897A,C are microprocessor-based integrated burner
controls for automatically fired gas, oil, or combination fuel
single burner applications. The RM7897A,C system consist of
a relay module, subbase, amplifier, and purge card. Options
include keyboard display module (KDM), Personal Computer
Interface, Data ControlBus™ Module, remote display
mounting, Expanded Annunciator and Combustion System
Manager® Software.
Functions provided by the RM7897A,C include automatic
burner sequencing, flame supervision, system status
indication, system or self-diagnostics and troubleshooting.
The RM7897 adds a proof of closure input to the standard
primary control function of the RM7895/RM7896 product. It
adds a blinking fault code function to the POWER LED on
Alarm shutdown. It also adds programmable postpurge using
the S7800A1142 Keyboard Display Module (KDM). The
RM7897A1002 offers selectable pilot operation, intermittent
on terminal 8 or interrupted on terminal 21.
The RM7897C1000 offers interrupted pilot and delayed main
valve for 2-step firing (Low-High-Low) applications.
This document provides installation and static checkout
instructions. Other applicable publications are:
Publication
No.
63-2278
Q7700 Network Interface Unit Product Data
65-0084
Q7800A,B 22-Terminal Wiring Subbase
Product Data
65-0288
S7800A1142 Keyboard Display Module
Product Data
65-0091
S7810A Data ControlBus Module™ Product
Data
65-0095
S7820 Remote Reset Module Product Data
65-0097
221729C Dust Cover Installation
Instructions
65-0101
S7830 Expanded Annunciator Product Data
Product
INSTALLATION INSTRUCTIONS
Publication
No.
65-0102
ZM7850A Combustion System Manager™
Operating Instructions
65-0109
R7824, R7847, R7848, R7849, R7851,
R7861, R7886 Flame Amplifiers for the
7800 Series Product Data
65-0131
221818A Extension Cable Assembly
Product Data
65-0229
7800 SERIES Relay Modules Checkout and
Troubleshooting Product Data.
65-0092
QS7800A ControlBus™ Module, Standard
65-0227
QS7800B ControlBus™ Module, Multidrop

SPECIFICATIONS

Electrical Ratings (See Table 3):
Voltage and Frequency:
RM7897A,C: 120 Vac (+10/-15%), 50/60 Hz (± 10%).
Power Dissipation: 10W maximum.
Maximum Total Connected Load: 2000 VA.
Fusing Total Connected Load: 15A Fast Blow, type SC or
equivalent.
Environmental Ratings:
Ambient Temperature:
Operating: -40°F to 140°F (-40°C to +60°C).
Storage: -40°F to 150°F (-40°C to +66°C).
Humidity: 85% relative humidity continuous, noncondensing.
Vibration: 0.5G environment.
Approvals:
Underwriters Laboratories Inc. Listed: File No. MP268,
Guide No. MCCZ.
Canadian Standards Association Certified: Pending.
Factory Mutual Approved: Report No. Pending.
IRI Acceptable.
Federal Communications Commission: Part 15, Class B,
Emissions.
Product
66-1151

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Summarization of Contents

SPECIFICATIONS
Electrical Ratings
Details voltage, frequency, power dissipation, and load ratings for the RM7897A,C.
Environmental Ratings
Specifies ambient temperature, humidity, and vibration limits for safe operation.
Approvals
Lists certifications and listings from regulatory and safety organizations.
INSTALLATION
Location Considerations
Guidance on selecting a suitable location considering humidity, vibration, and weather protection.
Mounting Wiring Subbase
Instructions for mounting the wiring subbase and preparing for module installation.
Wiring Subbase
Wiring Diagrams and Instructions
Explains subbase wiring, sequence charts, and recommended wire routing practices.
STATIC CHECKOUT
Terminal Ratings
Details the electrical ratings for each terminal on the RM7897A,C.
Combinations for Terminals
Outlines valid combinations for specific terminals like pilot fuel, main, and ignition.
PRINCIPAL TECHNICAL FEATURES
Safety Shutdown Conditions
Details all conditions that trigger a safety shutdown (lockout) for the RM7897A,C.
OPERATION
Sequence of Operation
Explains the operating sequences: Initiate, Standby, and Prepurge.
SETTINGS AND ADJUSTMENTS
Selectable Site-Configurable Jumpers
Describes jumper options for configuring PFEP, Flame Failure Action, and Airflow Switch.
TROUBLESHOOTING
Blinking Fault Codes
Lists fault codes indicated by LED blinks and provides recommended troubleshooting steps.

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