Emerson 775 Wireless THUM Reference Manual

Emerson 775 Wireless THUM Reference Manual

Tank gauging wireless system

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Reference Manual
00809-0100-5200, Rev AC
May 2019
Rosemount
Tank Gauging Wireless System
Wireless System

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Summarization of Contents

Introduction to Wireless Tank Gauging
The Wireless Tank Gauging System Overview
Overview of the Wireless Tank Gauging System based on IEC 62591 standard.
WirelessHART Industry Standard
Details on WirelessHART as a reliable and secure wireless communication standard.
Manual Structure and Overview
Summary of the manual's content and related documents for configuration and installation.
Wireless Tank Gauging System Components
Overview of the key components of the wireless tank gauging system.
Emerson Wireless Gateway Details
Details about the Emerson Wireless Gateway and its capabilities.
Rosemount 2410 Tank Hub Function
Details about the Rosemount 2410 Tank Hub and its role in the system.
Emerson 775 Wireless THUM Adapter
Description of the Emerson 775 Wireless THUM Adapter's function.
AMS Wireless SNAP-ON Software
Information on AMS Wireless SNAP-ON software for network planning.
Wireless System Installation Procedure
Step-by-step guide for installing the wireless system.
Document References
List of supported documents and manuals for the wireless system.
Network Planning for Wireless Systems
Network Planning Overview
Overview of network planning recommendations for proper wireless network performance.
Defining Network Scope and Density
Guidance on defining the network area and density for optimal connectivity.
Wireless Network Design Rules
Details on fundamental design rules (Rule of 5, Rule of 3, Rule of 25%) for wireless networks.
Fortifying the Wireless Network
Strategies for fortifying the network by stress testing and resolving weaknesses.
Configuration of Wireless Devices
Configuration Safety Messages
Important safety precautions and warnings for personnel performing configuration.
Configuration Overview and Tools
Overview of configuration steps and tools for wireless devices.
Configuration Tools List
Listing of configuration tools like TankMaster WinSetup and AMS Wireless Configurator.
Using TankMaster WinSetup
Details on using TankMaster WinSetup for system installation and configuration.
Configuration Preparations
Prerequisites for setting up a wireless network, including THUM Adapters and repeaters.
THUM Adapter Configuration Steps
Steps for configuring the THUM Adapter, including Network ID, Join Key, and Identification.
Network ID and Join Key Configuration
Procedure for configuring Network ID and Join Key for THUM Adapter.
THUM Adapter Identification Setup
Procedure for setting Long Tag and HART Tag for THUM Adapter and Tank Hub.
Configuring Connected Sub-devices
Selecting the correct sub-device type for THUM Adapter configuration.
Advanced THUM Adapter Configuration
Customizing burst message settings like Update Rate and Tank Measurement Data.
Repeater Configuration
Procedure for configuring devices to act as repeaters in the network.
Repeater Network ID and Join Key
Configuring Network ID and Join Key for repeater devices.
Repeater Identification Setup
Setting Long Tag and HART Tag for repeater devices.
Adjusting Repeater Settings
Changing the Update Rate for repeaters via the Gateway's web server.
Wireless System Installation Procedures
Installation Safety Messages
Safety precautions and warnings for installation procedures.
Installation Considerations
Consulting device-specific reference manuals for installation considerations.
Installation Preparation Checklist
Checklist of tasks to perform before starting the installation process.
Mechanical Installation Guidelines
Guidelines for the physical installation of system components.
Emerson 775 Wireless THUM Adapter Installation
Guidance on the mechanical installation and positioning of the THUM Adapter.
THUM Adapter Mounting Kit
Details on the mounting kit for installing the THUM Adapter.
Emerson Wireless Gateway Installation
Recommendations for positioning the Emerson Wireless Gateway's remote antenna.
Repeater Installation Guidelines
Guidelines for positioning and installing repeaters for optimal wireless communication.
Electrical Installation Procedures
Procedures for electrical connections, including grounding, wiring, and power supply.
Grounding Requirements
Ensuring devices are properly grounded according to electrical codes.
Wiring Procedures
Procedure for wiring the HART modem, connecting THUM Adapter to Tank Hub, and Gateway connections.
Power Supply Connections
Connecting power supply to gateway and information on power modules and replacement.
Commissioning Wireless Systems
Commissioning Safety Messages
Safety precautions and warnings for personnel performing commissioning operations.
Commissioning Introduction
Overview of the commissioning procedure for wireless devices.
Logging into Gateway Web Server
Steps to log into the Emerson Wireless Gateway's web server for commissioning.
Starting Up Wireless Devices
Steps and guidelines for powering up and starting wireless devices.
Setting Active Advertising Mode
Enabling Active Advertising mode on the Gateway for faster device joining.
Device Startup Order
Guidelines for the correct startup order of gateway, repeaters, and THUM Adapters.
Verifying Network Device Connection
Procedure to verify that all wireless devices are connected and operating correctly.
Verifying Network Device Status
Checking network statistics like neighbors, reliability, and path stability.
Network Device Status Requirements
Minimum requirements for device neighbors, reliability, signal strength, and path stability.
Verifying Network Design Rules
Ensuring the wireless network adheres to design rules for optimal performance.
Rule of 5 and Rule of 25% Verification
Verifying compliance with Rule of 5 and Rule of 25% for network design.
Rule of 3 Verification
Verifying compliance with Rule of 3 for network design.
Viewing Network Live Status
Using AMS Wireless SNAP-ON to view the live network diagram and status.
TankMaster System Configuration
TankMaster Setup Introduction
Overview of setting up a Wireless Tank Gauging system in Rosemount TankMaster.
Installing Gateway and Field Devices
Procedures for installing the gateway and field devices in TankMaster WinSetup.
TankMaster Communication Setup
Ensuring TankMaster is configured for wireless communication with devices.
HART-IP Protocol Setup
Enabling the HART-IP protocol for the Emerson Wireless Gateway.
HartMaster Protocol Configuration
Configuring HartMaster protocol channels within TankMaster WinSetup.
Gateway Installation in TankMaster
Installing and configuring Emerson Wireless 1410/1420 Gateways in TankMaster.
Installing Field Devices to Tank Hub
Automatic installation of standard devices connected to the 2410 Tank Hub in TankMaster.
Replacing a THUM Adapter in TankMaster
Procedure to replace a THUM Adapter and reconfigure the Device ID in TankMaster.
HARTMaster Configuration Guide
HART Modem Requirements
Requirements for a HART modem for wired HART communication.
HART Modem Protocol Configuration
Configuring a HART modem for communication with TankMaster WinSetup.
Gateway Communication Setup
Configuring TankMaster for wireless communication with the Emerson Wireless Gateway.
HART-IP Protocol Setup for Gateway
Ensuring the HART-IP protocol is enabled for wireless communication via the Gateway.
HartMaster Protocol Setup for Gateway
Setting up HartMaster protocol for communication with wireless gateways.
Device Identification and Tagging
Identifying Devices via Main Label
Identifying Emerson 775 THUM Adapter and field devices using serial numbers on labels.
Viewing Serial Numbers in TankMaster
Procedure to view device serial numbers within TankMaster WinSetup.
Rosemount 2410 Tank Hub HART Tags
Understanding default HART tags for Rosemount 2410 Tank Hub and their appearance.
HART Tags for Connected Field Devices
How HART tags are assigned to field devices connected to the 2410 Tank Hub.
Installing Generic FF Devices
Introduction to Generic FF Device Installation
Introduction to installing generic FF devices and variable mapping in TankMaster.
Generic FF Device Installation Procedure
Procedure for configuring and mapping generic FF devices, including input and holding registers.
FF Device Input Registers Mapping
Table listing input registers for FF devices and their definitions.
Holding Registers for Tank Measurement Variables
Table mapping tank measurement variables to transmitter variables via Holding Registers.
Troubleshooting Wireless System Issues
Hart Master Communication Troubleshooting
Troubleshooting common errors related to HART Master communication.
Verifying Correct Sub-device Configuration
Procedure to check and verify the correct sub-device configuration in HART Master.
Disabling Unused Wireless Device Parameters
Disabling unused parameters to avoid unnecessary requests from TankMaster.
Network Design Troubleshooting
Troubleshooting unstable communication by verifying network design rules.
THUM Adapter Troubleshooting
Troubleshooting common issues encountered with the THUM Adapter.
Gateway Troubleshooting
Troubleshooting common problems related to the Emerson Wireless Gateway.

Table of Contents