VICOR VI-J00 Series Design Manual & Applications Manual

Dc-dc converters and configurable power supplies
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Design Guide & Applications Manual
For VI-200 and VI-J00 Family DC-DC Converters
and Configurable Power Supplies

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Summarization of Contents

1. Zero-Current-Switching
Overview of ZCS Technology
Introduces Vicor's zero-current-switching technology and its advantages.
Lossless Energy Transfer Principle
Explains the ZCS topology for efficient energy transfer and reduced noise.
2. DC-DC Converter Pinouts
Pin Descriptions and Voltage Ranges
Describes the function of each DC-DC converter pin and lists input voltage ranges.
3. Module Do's and Don'ts
Electrical and Input Considerations
Discusses electrical rules, input impedance, and transient handling.
Thermal, Mechanical, and EMC Guidelines
Covers thermal, mechanical, and EMC requirements for module operation.
4. Overcurrent Protection
Current Limiting Methods
Describes foldback and straight-line current limiting features of modules.
5. Output Voltage Trimming
Overview and Adjustment Procedures
Explains voltage trimming effects and outlines adjustment procedures.
Trimming Calculations and Examples
Provides calculations for trimming voltage up, down, and fixed.
6. Multiple GATE IN Connections
Overview and Protection Circuitry
Explains connecting multiple GATE IN pins and protection circuits.
8. Using Boosters and Parallel Arrays
Overview of Load Sharing and Arrays
Introduces Driver/Booster modules and the concept of load sharing.
9. EMC Considerations
Conducted Noise and Filtering
Explains conducted noise and its reduction via filtering.
Common-Mode and Differential-Mode Noise
Discusses common-mode and differential-mode noise and their filtering.
10. Optional Output Filters
LC Filter Overview and Components
Introduces LC filters for reducing output ripple and noise.
11. Battery Charger (BatMod)
BatMod Overview and Pinout
Introduces the BatMod and describes its pinout and functions.
Designing a Battery Charger Circuit
Guides on designing basic and advanced battery charging circuits using BatMod.
12. AC Input Module (AIM / MI-AIM)
AIM Overview and Circuit Operation
Introduces the AIM as an AC input front-end and explains its operation.
Capacitor Selection and Converter Compatibility
Guides on selecting hold-up capacitors and lists compatible converters.
13. AC Input Harmonic Attenuator Module (HAM)
HAM Overview, Compatibility, and Operation
Introduces the HAM, its compatibility, and operational principles.
Pin Functions and Protective Features
Describes HAM pin functions and protective features.
14. Input Attenuator Module (IAM / MI-IAM)
IAM Overview, EMC, and Protection
Introduces the IAM, EMC aspects, and protection features.
Input Current and Expansion Capabilities
Details input current and power expansion via the PARALLEL pin.
15. Ripple Attenuator Module (RAM / MI-RAM)
RAM/MI-RAM Overview and Features
Introduces the RAM/MI-RAM for reducing line ripple and switching noise.
16. Offline Front End
Single and 3-Phase Front Ends
Introduces single-phase and 3-phase AC front ends and their features.
Fusing, Environmental, and Electrical Data
Covers fusing, environmental data, and electrical connections.
Cautions and Output Connections
Lists important cautions and describes DC output connections.
17. DC Input Power System (ComPAC/MI-ComPAC Family)
ComPAC Overview and Specifications
Introduces the ComPAC system and its output power, weight, efficiency.
EMC Performance and Protection Features
Details EMC performance and protection features of the ComPAC.
18. AC Input Power System (FlatPAC Family)
FlatPAC Overview and Circuit Operation
Introduces the FlatPAC and explains its circuit operation.
Status Outputs, Disable Input, and Connections
Describes status outputs, disable input, and electrical connections.
19. AC Input Power System (PFC FlatPAC)
PFC FlatPAC Overview and Circuit Operation
Introduces PFC FlatPAC with HAM, detailing its overview and circuit operation.
Input/Output Configuration and Temperature
Covers input connections, output trimming, and operating temperature.
20. Thermal and Module Mounting Considerations
Overview and Heat Removal
Introduces thermal management benefits and heat removal mechanisms.
Efficiency and Dissipated Power
Explains how efficiency relates to power dissipation and heat.
Heat Transfer Mechanisms and Convection
Discusses heat transfer mechanisms and free convection cooling.
21. Thermal Curves
VI-200 Family Thermal Derating
Output power derating curves for VI-200 under various airflow and ambient conditions.
VI-J00 Family Thermal Derating
Output power derating curves for VI-J00 under various airflow and ambient conditions.
Modular Packaging Thermal Derating
Derating curves for FinMod and SlimMod packaging options.
System Level Thermal Derating
Derating curves for ComPAC, FlatPAC, and PFC FlatPAC systems.
22. Recommended Soldering Methods, Lead Free Pins (RoHS)
Overview and Good Solder Joint Analysis
Provides guidance on solder connections and analyzes good solder joints.
Soldering Procedures and Wave Soldering
Details hand and wave soldering procedures and best practices.
Common Soldering Defects
Lists common soldering defects and their recommended solutions.
23. Recommended Soldering Methods, Tin Lead Pins, and InMate Sockets
Overview and Solder Joint Analysis
Provides guidance on soldering tin-lead pins and socket connections.
Soldering Procedures
Details hand soldering procedures for Vicor modules.
Wave Soldering and Cleaning
Describes wave soldering parameters and post-solder cleaning.
Common Soldering Defects
Lists common soldering defects and their recommended solutions.
24. Module Packaging Options
SlimMod, BusMod, and FinMod Packaging
Describes SlimMod, BusMod, and FinMod packaging configurations.
MegaMod/MI-MegaMod Family Converters
Introduces MegaMod/MI-MegaMod chassis mount DC-DC converters.
26. Glossary of Technical Terms
Glossary: A-C
Glossary terms starting with A, B, and C.
Glossary: D-F
Glossary terms starting with D, E, and F.
Glossary: G-I
Glossary terms starting with G, H, and I.
Glossary: L-M
Glossary terms starting with L and M.

Table of Contents