Table of Contents
Advertisement
OPERATING MANUAL
- EM 1
- EM 2
- EM 3.2 Ecoline / EM 3.3 / EM 3.4 DC
Technical Details subject to change
EN
Copying and distributing this document and the use or communication of the contents thereof are forbidden without expressed authority.
Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or
design.
Advertisement
Table of Contents
Related Manuals for Uniflex EM 3.3
Summarization of Contents
Chapter 1 Introduction
Operating Instructions Overview
Provides essential details about the operating instructions and their purpose.
Safety and Accident Prevention
Emphasizes the importance of safety rules for minimizing risks and protecting the machine.
Pictogram Guide
Explains the meaning of various symbols used in the manual for clarity.
Chapter 2 Safety and Accident Prevention
General Security Notes
Outlines fundamental safety regulations and points to be observed by all personnel.
Owner and Personnel Obligations
Details the duties of the machine owner and authorized personnel regarding safe operation.
Operational Hazards and Intended Use
Identifies operational hazards and defines the machine's intended application and scope.
Warranty and Liability Terms
Explains warranty terms and conditions, and liability exclusions.
Informal Safety Measures and Personnel Training
Covers general safety practices and requirements for personnel training.
Operational Safety and Control Measures
Details controls and measures for safe operation of the cutting and skiving machine.
Electrical Hazards and Maintenance Safety
Addresses risks from electrical energy and safety during maintenance.
Machine Modifications, Cleaning, and Disposal
Covers rules on machine modifications, cleaning, and proper waste disposal.
Security Installations and Emergency Switch
Describes safety installations like the main switch and emergency stop functionality.
Security Devices and Personal Safety Measures
Details safety devices, testing, and personal protective measures for operators.
Chapter 3 System Description
Technical Specifications
Presents detailed technical specifications for different machine models.
Machine Design and Components
Illustrates the mechanical design and identifies key components of the machines.
Chapter 4 Commissioning
Unpacking and Initial Setup
Provides instructions for safely unpacking and setting up the machine.
Connecting the Electrical Supply
Covers connecting the machine to the electrical power supply.
Checking Motor Rotation Direction
Explains how to verify and correct the electric motor's rotation direction.
Connecting the EM 3.4 DC Power Supply
Details the procedure for connecting the EM 3.4 DC to a DC power source.
Exhaust System Connection
Describes requirements for connecting an exhaust system for smoke and debris.
Motor Overload Protection
Explains the motor's thermal overload protection and warm restart features.
Commissioning the EM 1 Model
Provides specific instructions for commissioning the EM 1 model.
Commissioning the EM 3.2 Ecoline Model
Details the commissioning process for the EM 3.2 Ecoline model.
Chapter 5 Operating the Machine
Pre-Operation Work Preparations
Guides on preparing the machine for operation, including setting holding pins.
Hose Cutting: General Guidelines
Provides crucial safety and procedural notes for hose cutting.
Safe and Professional Hose Cutting
Emphasizes correct setup and technique for safe and effective hose cutting.
Cutting Technique and Blade Maintenance
Details cutting techniques, feeding speed, and proper handling of cutting blades.
Cutting Hoses: EM 1, 2, 3.3, 3.2 Ecoline
Step-by-step instructions for cutting hoses on specific EM models without pneumatic feeder.
Cutting Hoses: EM 3.4 DC Model
Specific operating instructions for cutting hoses with the EM 3.4 DC model.
Brushing Operation Procedure
Detailed procedure for performing the brushing operation on the machine.
Chapter 6 Maintenance and Service
General Maintenance and Repair Guidelines
Outlines general principles and safety precautions for all maintenance and repair work.
Critical Maintenance Safety Precautions
Highlights critical safety warnings related to maintenance and security features.
Daily Maintenance Procedures
Lists the routine daily tasks for maintaining the machine's condition.
Weekly Maintenance Procedures
Outlines the checks and actions required on a weekly basis.
Annual Maintenance Procedures
Details the procedures for comprehensive annual maintenance of the machine.
Disassembling the Cutting Blade
Provides step-by-step instructions for safely removing the cutting blade.
Assembling the Cutting Blade
Details the reverse procedure for correctly reassembling the cutting blade.
Removing the Round Brush
Instructions for safely detaching and removing the round brush.
Mounting the Round Brush
Step-by-step guide for reattaching the round brush.
Changing the Driving Disk (EM 3.4 DC)
Illustrates the process for replacing the driving disk on the EM 3.4 DC model.
Appendix: Spare Parts Lists
EM 1 Spare Parts Identification
Lists and identifies spare parts for the EM 1 model with diagrams.
EM 2 Spare Parts and Motor Specifications
Details spare parts for EM 2 and lists available motor types and voltages.
EM 3.4 DC Spare Parts Identification
Lists and identifies spare parts for the EM 3.4 DC model.
EM 3.3 Spare Parts and Specifications
Lists spare parts for EM 3.3 and provides related technical specifications.
EM 3.2 Ecoline Parts Diagram
Provides a visual diagram with numbered parts for the EM 3.2 Ecoline.
EM 3.2 Ecoline Detailed Spare Parts
Detailed list of spare parts for the EM 3.2 Ecoline with part numbers.
EM 3.2 Ecoline Additional Parts and Warnings
Lists further spare parts and warnings for the EM 3.2 Ecoline.
Spare Parts Ordering Information
Contact and Ordering Details
Provides contact information and required details for ordering spare parts.
Electrical Schematics and Diagrams
EM 2 (220/230V) Circuit Diagram
Electrical circuit diagram for the EM 2 model at 220/230V.
EM 2 (400V) Circuit Diagram
Electrical circuit diagram for the EM 2 model at 400V.
EM 3.4 DC (24V) Circuit Diagram
Electrical schematic for the EM 3.4 DC model operating on 24V DC.
EM 3.4 DC (12V/24VDC) Circuit Diagram
Electrical schematic for the EM 3.4 DC model operating on 12VDC or 24VDC.
EM 3.2 Ecoline Circuit Diagram
Electrical circuit diagram for the EM 3.2 Ecoline model.
EM 3.3 (220-230V, 60Hz) Circuit Diagram
Electrical schematic for the EM 3.3 model at 220-230V, 60Hz.
EM 3.3 (440-460V/380-415V) Circuit Diagram
Electrical schematic for EM 3.3 at 440-460V or 380-415V.
Maintenance Logbook
Maintenance Record Table
A table format for recording maintenance activities and observations.
Declaration of Trained Personnel
Training and Manual Understanding Confirmation
Form for personnel to confirm training and understanding of the manual and safety.
Need help?
Do you have a question about the EM 3.3 and is the answer not in the manual?
Questions and answers