MCi C1 Operation Manual

Electric chemical injection system

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OPERATIONS MANUAL
MODEL C1 ELECTRIC CHEMICAL
INJECTION SYSTEM
www.mcisolutions.ca

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Summarization of Contents

General Safety
Safety Information
Explains safety symbols, proper use, potential dangers, and cautions for the system.
Operator & Emergency Procedures
Details authorized operators, required PPE, and emergency response actions.
System Specifications
Dimensions and Requirements
Provides system dimensions, mounting guidelines, and static head requirements.
Electrical and Performance Data
Lists electrical specs, general details, and performance data for various plunger sizes.
Installation
General Setup and Package Contents
Covers initial inspection, package contents, and general installation guidelines.
Plumbing and Connections
Guides on system mounting, fluid end orientation, and pressure relief valve requirements.
Connection Points and Filters
Identifies standard connection points, secondary containment, and in-line filter setup.
Power Supply and Wiring
Details power supply requirements, wiring, and safety precautions for electrical connection.
System Startup
Startup Procedures
Details wiring connections, the COLDStart feature, and system startup steps.
Operating Instructions
Controller Operation
Describes the controller interface, including buttons, LED, and display functions.
Setting Flow Rate
Guides on selecting plunger size, reviewing pump rate chart, and setting the rate.
Setting Flow Rate Details
Covers selecting output volume, determining strokes per minute, and final rate setting.
Troubleshooting
Drive and Controller Issues
Addresses issues with the drive not cycling and controller display problems.
Pump Performance Issues
Explains causes for pump chattering, no discharge, or incorrect rate.
Seal Leak Issues
Details causes and solutions for dynamic and static seal leaks.
Bill of Materials
Material Codes
Lists material codes used in the system and their corresponding descriptions.
System Component Views
Provides a detailed view of the system with numbered components and part information.
Fluid End and Seals
Details FMT Fluid End components and lists different plunger seal types.
Filter and Valve Assemblies
Shows components for in-line filter and pressure relief valve assemblies.
Maintenance
Preventative Maintenance Schedule
Outlines a schedule for general system checks, filter inspection, and seal replacement.
Lubrication Details
Provides instructions on how and where to lubricate the system components.
Plunger Seal Maintenance Procedure
Gives a step-by-step guide for performing plunger seal maintenance.
Check Valve Maintenance Procedure
Provides a step-by-step guide for performing check valve maintenance.

Table of Contents