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Fincor 2610 Series Manual

Single-phase adjustable-speed dc motor controllers (1/6 - 5 hp)
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BOOK0795-F
Rev. 11/01
SERIES 2600/2610
SINGLE-PHASE
ADJUSTABLE-SPEED
DC MOTOR CONTROLLERS
(1/6 - 5 HP)

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  • Page 1 BOOK0795-F Rev. 11/01 SERIES 2600/2610 SINGLE-PHASE ADJUSTABLE-SPEED DC MOTOR CONTROLLERS (1/6 - 5 HP)

  • Page 2: Table Of Contents

    BOOK0795-F TABLE OF CONTENTS SECTION TITLE PAGE GENERAL INFORMATION Introduction General Description Model Types Motor Selection INSTALLATION Installation Guidelines Installing The Controller Initial Startup OPERATION Power On/Off Stop Speed Control Reverse Inoperative Motor MAINTENANCE AND REPAIR General Adjustment Instructions Troubleshooting OPTIONS PARTS LIST RATINGS AND SPECIFICATIONS...
  • Page 3 BOOK0795-F LIST OF TABLES TABLE TITLE PAGE Series 2600 Model Matrix Series 2610 Model Matrix Jumper J4 Positions Initial Potentiometer Settings Dynamic Braking Characteristics Troubleshooting 24-27 Allowable Option Combinations Parts List, Series 2600/2610 Controllers Typical Application Data Operating Voltages And Signals Controller Weights Speed Regulation Characteristics Dip Switch S3 Settings...
  • Page 4 BOOK0795-F LIST OF ILLUSTRATIONS FIGURE TITLE PAGE Signal Connection Diagram, 4 - 20 mA Interface Signal Connection Diagram, 2-Wire Transducer Signal Connection Diagram, 4 - 20 mA Transducer With Manual/Auto Switch Signal Connection Diagram, Transducer With External Burden Resistor Signal Connection Diagram, 0 - 10 VDC External Speed Reference Signal Functional Schematic, Series 2600/2610 Schematic, Series 2600/2610, 1/6 - 3 HP...
  • Page 5 The following must be strictly adhered to at all times. • YOU AS THE OWNER OR OPERATOR OF FINCOR DRIVE EQUIPMENT HAVE THE RESPONSIBILITY TO HAVE THE USERS OF THIS EQUIPMENT TRAINED IN ITS OPERATIONS AND WARNED OF ANY POTENTIAL HAZARDS OF SERIOUS INJURY.

  • Page 6: General Information

    SECTION I GENERAL INFORMATION INTRODUCTION This manual contains installation, operation, and maintenance and repair instructions for Fincor Series 2600/ 2610 Single-Phase Adjustable-Speed DC Motor Controllers. A parts list, list of options, ratings and specifications, and drawings are also included. GENERAL DESCRIPTION Series 2600/2610 Controllers statically convert AC line power to regulated DC for adjustable-speed arma- ture control of shunt-wound and permanent-magnet motors.

  • Page 7: Motor Selection

    BOOK0795-F TABLE 2. SERIES 2610 MODEL MATRIX POWER OPERATOR FUNCTION CONFIGURATION SOURCE & CONTROLS HP RANGE MODEL ARMATURE RUN- ARMATURE RUN- CONTACTOR OPEN LOCAL STOP- SWITCH ENCLOSED REMOTE 115V 230V STOP REVERSE CHASSIS INTEGRAL REVERSE AND DB 2611 2611P0 2611P1 2611P2 1/6 - 1 1/3 - 2...

  • Page 8: Installation

    BOOK0795-F SECTION II INSTALLATION Before starting the installation, read this section thoroughly. In addition, a through review of the Ratings And Specifications (Section VII) is recommended. The following installation guidelines should be kept in mind when installing the controller. INSTALLATION GUIDELINES 1.
  • Page 9 BOOK0795-F 4. BRANCH CIRCUIT PROTECTION - The National Electrical Code requires that a two-pole fused dis- connect switch be installed in the AC line supply to the controller. Although an optional two-pole circuit breaker (Option 1010) is available for Model 2601 Controllers, this circuit breaker should not be consid- ered as branch circuit protection.

  • Page 10: Installing The Controller

    BOOK0795-F Signal wiring refers to wiring for potentiometers, tachometer generators, and transducers. Control wiring refers to wiring for operator controls. Signal and control wiring may be run in a common conduit, but not in the same conduit with the power wiring. In an enclosure, nonshielded signal and control wiring must be kept separated from power wiring and only cross at 90 degree angles.

  • Page 11: Controller Mounting Dimensions

    BOOK0795-F MODEL 2601 and 2602 CONTROLLERS 1. Mount the controller. Mounting dimensions are shown in Figure 1, below. 2. Install conduit and connect the power wiring to Terminals L1, L2, A1 (+), A2 (-), F+ and F-. Be sure to observe Installation Guidelines 5 and 8 on pages 4 and 5.

  • Page 12: Models 2611 And 2612

    BOOK0795-F MODELS 2611 AND 2612 1. The controller may be surfaced mounted or panel mounted as shown in Figure 2, page 8. Mount the con- troller. Mounting dimensions are shown in Figure 3, page 8. 2. Conduit entry is made by punching out the knockout at the top or bottom of the controller base. To prevent component damage from knockout fragments, apply masking tape to the inside of the knockout before punching.

  • Page 13: Controller Mounting Configurations

    BOOK0795-F FIGURE 2. CONTROLLER MOUNTING CONFIGURATIONS, MODELS 2611 AND 2612 FIGURE 3. CONTROLLER MOUNTING DIMENSIONS, MODELS 2611 AND 2612...

  • Page 14: Logic Connection Diagram, Run-Stop-Jog

    BOOK0795-F FIGURE 4. LOGIC CONNECTION DIAGRAM, RUN-STOP-JOG SWITCH, 1/6 - 2 HP FIGURE 5. LOGIC CONNECTION DIAGRAM, FORWARD-REVERSE SWITCH AND RUN-STOP-JOG SWITCH, 1/6 - 2 HP...

  • Page 15: Logic Connection Diagram, Run-Stop Pushbuttons

    BOOK0795-F FIGURE 6. LOGIC CONNECTION DIAGRAM, RUN-STOP PUSHBUTTONS AND RUN-JOG SWITCH, 1/6 - 5 HP FIGURE 7. LOGIC CONNECTION DIAGRAM, OPTIONAL ARMATURE CONTACTOR REVERSING USING SWITCHES, 1/6 - 5 HP...

  • Page 16: Logic Connection Diagram, Line Starting With

    BOOK0795-F FIGURE 8. LOGIC CONNECTION DIAGRAM, OPTIONAL ARMATURE CONTACTOR REVERSING USING PUSHBUTTONS AND RUN-JOG SWITCH, 1/6 - 5 HP FIGURE 9. LOGIC CONNECTION DIAGRAM, LINE STARTING WITH MOTOR SPEED POTENTIOME- TER, 1/6 - 5 HP...

  • Page 17: Signal Connection Diagram, Motor Speed

    BOOK0795-F FIGURE 10. SIGNAL CONNECTION DIAGRAM, MOTOR SPEED POTENTIOMETER FIGURE 11. SIGNAL CONNECTION DIAGRAM, TACHOMETER FEEDBACK FIGURE 12. SIGNAL CONNECTION DIAGRAM, CURRENT (TORQUE) REFERENCE POTENTIOMETER...

  • Page 18: Signal Connection Diagram, Line Starting Without

    BOOK0795-F FIGURE 13. SIGNAL CONNECTION DIAGRAM, LINE STARTING WITHOUT A MOTOR SPEED POTENTIOMETER FIGURE 14. SIGNAL CONNECTION DIAGRAM, 4 - 20 mA INTERFACE FIGURE 15. SIGNAL CONNECTION DIAGRAM, 2-WIRE TRANSDUCER...

  • Page 19: Signal Connection Diagram, 4 - 20 Ma Transducer

    BOOK0795-F FIGURE 16. SIGNAL CONNECTION DIAGRAM, 4 - 20 mA TRANSDUCER WITH MANUAL/AUTO SWITCH TRANSDUCER CURRENT EXTERNAL BURDEN RANGE RESISTOR 1 - 5 mA 1,000 Ohms, 0.25W, ±1% 2 - 10 mA 499 Ohms, 0.25W, ±1% 4 - 20 mA 249 Ohms, 0.25W, ±1% 10 - 50 mA 100 Ohms, 0.50W, ±1%...

  • Page 20: Initial Startup

    BOOK0795-F INITIAL STARTUP 1. Open the controller cover (if used) by removing the four cover screws. 2. Be familiar with all options installed in the controller by reviewing the instruction sheets supplied with the options. 3. Be sure all wiring is correct and all wiring terminations are tightened securely. 4.
  • Page 21 BOOK0795-F Blank Page...

  • Page 22: Operation

    BOOK0795-F SECTION III OPERATION POWER ON/OFF To energize the drive, turn-on the AC supply voltage to the controller. When this occurs, the motor shunt field energizes with rated field voltage, and potentially hazardous voltage is present at the motor armature termi- nals.

  • Page 23: Speed Control

    BOOK0795-F An antiplug feature is included with optional Armature Contactor Reversing With Dynamic Braking (Option 1004). This feature prevents restarting the motor before the motor has braked to a stop. SPEED CONTROL Motor speed is directly proportional to the setting of the MOTOR SPEED potentiometer or the magnitude of an external speed reference signal, as applicable.
  • Page 24 BOOK0795-F If the fuse is not blown, the internal overload monitor may have shut down the controller. The overload mon- itor will shut down the controller if the motor armature current exceeds 120% of rated for a length of time of con- tinuous operation.
  • Page 25 BOOK0795-F Blank Page...

  • Page 26: Maintenance And Repair

    BOOK0795-F SECTION IV MAINTENANCE AND REPAIR GENERAL 1. Keep the controller dry and free of dust, dirt, and debris. No parts require periodic replacement. 2. Periodically turn-off the AC line supply to the controller and check all wire terminations to be sure they are tight.
  • Page 27 Tachometer feedback provides speed regulation characteristics as shown in Table 12, page 35. However, these characteristics are based on the use of Fincor Electronics cataloged motors and generators. Regulation characteris- tics and drive performance cannot be guaranteed with motors and/or tachometer generators that have not been eval- uated.
  • Page 28 BOOK0795-F 5. Run the motor at maximum speed, and start turning the IR/TACH potentiometer clockwise until motor speed increases above desired speed. Continue turning the potentiometer clockwise until motor speed decreases to desired speed. MINIMUM SPEED 1. Be sure Segment 6 of DIP Switch S3 is in ON (Closed) position. 2.

  • Page 29: Troubleshooting

    BOOK0795-F TROUBLESHOOTING TABLE 6. TROUBLESHOOTING INDICATION POSSIBLE CAUSE CORRECTIVE ACTION Be sure rated AC line voltage is applied to the AC line open controller. Operator controls inoperative or con- Repair accordingly. nected incorrectly A wire jumper or switch must connect E1 to Open circuit between Connectors E1 and E2 in 1/6 - 3 HP controllers Initiate a Stop command and then a Start com-...
  • Page 30 BOOK0795-F TABLE 6. TROUBLESHOOTING INDICATION POSSIBLE CAUSE CORRECTIVE ACTION One or more SCR‘s or Diode D1 Replace shorted devices or the control board. shorted 3. Controller fuse blows when a Start command is Motor shorted or grounded Repair or replace the motor. initiated Control board failure causing SCR’s to Replace the control board.
  • Page 31 BOOK0795-F TABLE 6. TROUBLESHOOTING INDICATION POSSIBLE CAUSE CORRECTIVE ACTION Check for rated line voltage, ±10%, on the Low line voltage controller line terminals. Check shunt field current. Low shunt field current causes excessive armature current. If field current is adequate, check for a mechani- cal overload.
  • Page 32 BOOK0795-F TABLE 6. TROUBLESHOOTING INDICATION POSSIBLE CAUSE CORRECTIVE ACTION Check shunt field current. Low shunt field current causes excessive armature current. If field current is adequate, check for a mechani- 9. Line and motor arma- cal overload. If the unloaded motor shaft does Motor overloaded ture current excessive not rotate freely, check motor bearings.
  • Page 33 BOOK0795-F Blank Page...

  • Page 34: Options

    BOOK0795-F SECTION V OPTIONS Options are available for Series 2600/2610 Controllers which increase the functional use of the basic control- ler. Table 7 (page 22) lists all available options and allowable option combinations. Options can be added to the basic controller at any time. Each option consists of all required components, mounting hardware, and instruction sheet.

  • Page 35: Allowable Option Combinations

    BOOK0795-F TABLE 7. ALLOWABLE OPTION COMBINATIONS OPTION OPTION OPTION OPTION TYPE OPTION GROUP NUMBER CODE 1638 Hinge, Enclosure Cover (Models 2601 And 2602 Only) Enclosure Options - Choice of any or all within this group. May be combined with Fan Assembly (5 HP Units Only) (Required When Enclosed 1170A options from any other groups.

  • Page 36: Parts List

    BOOK0795-F SECTION VI PARTS LIST TABLE 8. PARTS LIST, SERIES 2600/2610 CONTROLLERS FINCOR PART NUMBER PART RATING MODEL MODEL MODEL MODEL 2601 2602 2611 2612 Control Board 106105702 106109601 106105701 106105702 30A, 600V (ATM-30) 3002396 3002396 3002396 Fuse, Line 60A, 300V (SC-60)
  • Page 37 BOOK0795-F Blank Page...

  • Page 38: Ratings And Specifications

    BOOK0795-F SECTION VII RATINGS AND SPECIFICATIONS RATINGS 1. Current/Torque Reference Potentiometer......... 5K Ohms, 1/2W 2.

  • Page 39: Operating Conditions

    BOOK0795-F TABLE 10. OPERATING VOLTAGES AND SIGNALS OUTPUT VDC SPEED MAGNETIC POWER SOURCE REFERENCE CONTROL (Single-Phase) Armature Field SIGNAL VOLTAGE 115V, 50 or 60 Hz 0 - 90 50/100 0 - 5 VDC, 0 - 10 VDC, 24 VDC 230V, 50 or 60 Hz 0 - 180 100/200 4 - 20 mA...

  • Page 40: Performance Characteristics

    With Precision Reference (Option 1059), regulation due to ±10% line voltage change is ±0.1%. b. Speed regulation characteristics are based on the use of Fincor Electronics cata- loged motors and tachometer generators. Regulation characteristics cannot be guar- anteed with motors and/or tachometer generators that have not been evaluated.

  • Page 41: Specifications

    BOOK0795-F SPECIFICATIONS 1. AC LINE PROTECTION - A 100,000 ampere interrupting capacity AC line fuse provides instantaneous protection from peak loads and fault currents. This line fuse is located inside the controller. A molded- case, magnetic-trip circuit breaker (Option 1010) is available for Model 2601 Controllers, which provides a manual disconnection to the controller, and also provides automatic instantaneous trip protection from a peak load.
  • Page 42 BOOK0795-F 5. FEEDBACK - Two selectable modes of analog feedback are provided, as follows. See Table 12 (page 35) for speed regulation characteristics. a. Armature Feedback - Counter EMF voltage feedback with IR compensation, adjustable for individ- ual motor characteristics. b.
  • Page 43 BOOK0795-F a. External DC Signal Follower - The controller will operate with an external 0 - 5 VDC, 0 - 10 VDC, or 4 - 20 mA speed reference signal. The signal may be grounded or not grounded, isolated or not iso- lated.

  • Page 44: Drawings

    BOOK0795-F SECTION VIII DRAWINGS...
  • Page 45 BOOK0795-F...
  • Page 46 BOOK0795-F...
  • Page 47 BOOK0795-F...

  • Page 48: Series 2600/2610 Control Board, 1/6 - 3 Hp

    BOOK0795-F 90V/180VDC JUMPER J3 (Shown in CONNECTOR J5 180VDC Position) ACCELERATION POT 90V/180VDC DECELERATION POT JUMPER J2 (Shown in MAXIMUM SPEED POT 180VDC Position) CURRENT LIMIT POT MOTOR CURRENT JUMPER J4 MINIMUM SPEED POT IR/TACH POT 115V/230VAC JUMPER J1 CURRENT LIMIT (Shown in INDICATOR 230VAC Position)

  • Page 49: Series 2600 Control Board, 5 Hp

    BOOK0795-F 90V/180VDC ACCELERATION POT JUMPER J3 (Shown in 180VDC Position) CONNECTOR J5 90V/180VDC DECELERATION POT JUMPER J2 (Shown in MAXIMUM SPEED POT 180VDC Position) CURRENT LIMIT POT MOTOR CURRENT CURRENT LIMIT JUMPER J4 INDICATOR IR/TACH POT MINIMUM SPEED POT CONNECTOR J6 DIP SWITCH S3 CONNECTOR J7 LOGIC &...

  • Page 50: Index

    INDEX BOOK0795-F AC Line Protection 36 Efficiency 35 AC Supply Transients 4 External DC Signal Follower 38 ACCEL Potentiometer 21 Acceleration 21, 35 Altitude 34 Feedback 37 Ambient Temperature 34 Field Supply 37 Antiplug Circuit 37 Full-wave Field 6, 7 Antiplug Feature 18 Fused Disconnect Switch 4 Anti-restart Feature 38...
  • Page 51 INDEX BOOK0795-F Minimum Speed 23, 35 Minimum Transformer KVA 4, 33 Underwriters Laboratories Listed 1 Motor Contactor 37 Motor Overload 37 Motor Rotation 15 Varistor 4, 38 Motor Speed Potentiometer 33 Vibration 3 Voltage Transient Protection 38 National Electrical Code 1, 4 NEMA 1 Wiring Practices 4 NEMA Type 4 and 12, 3...

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