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XD X3
Operating instructions manual
IRO XD X3 Operating Instructions Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
Warnings
Technical Specifications
Mains Connection
Operating Diagram Luna-X3, Chrono-X3, XD-X3
Connections Power Supply/ Interface
Luna-X3, Chrono-X3, XD-X3
Connections Interface
Luna-X3, Chrono-X3, XD-X3
Operating Diagram
XD X3 Plus, HD X3
Connections Heavy Duty Power Supply XD X3 Plus, HD X3
Connections Heavy Duty Power Supply CAN XD X3 Plus, HD X3
Connections Power Supply/ Interface
XD-X3
Installation
Luna-X3, Chrono-X3, XD-X3
XD X3 Plus, HD X3
Speed Settings - Feeders with Mechanical Sensors
Main Parts
Luna-X3, Chrono-X3, XD-X3
XD X3 Plus
Hd X3
S/Z Adjustment
Threading - Pneumatic Luna X3, Chrono X3, XDX3
Threading - Manual
Luna X3, Chrono X3, XD X3, XD X3 Plus
Threading - Pneumatic and Manual
Hd X3
Sensor Adjustment
Luna X3, Chrono X3, XD X3, XD X3 Plus
Hd X3
Tension Settings/ Balloon Control
Relaxing Ramps
XD X3, XD X3 Plus, HD X3
Tensioners: Brush
Tensioners: Flex Brake/ Lamella
Tensioners: Brush/ Flex Brake
Tensioners: TEC
Tensioners: CAT
Tensioners: Balloon Adjustment
Tensioners: Funnel
Assembly Instructions
Chrono X3, XD X3, XD X3 Plus, HD X3
Maintenance
Fault Finding Luna X3, Chrono X3, XD X3
XD X3 Plus
Hd X3
Declaration of Conformity
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Technical Specifications
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Operating Diagram Luna-X3, Chrono-X3, XD-X3
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Fault Finding Luna X3, Chrono X3, XD X3
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Ref. no. 40-8939-2001-04/1712
Operating Instructions
LUNA X3, CHRONO X3, XD X3, XD X3 PLUS, HD X3
EN
IRO AB Box 54 SE-523 22 Ulricehamn SWEDEN Tel: (+46) 321 297 00 www.iroab.com info@iro.se
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Related Manuals for IRO XD X3
IRO CHRONO X3 Operating Instructions Manual
(43 pages)
IRO LUNA X3 Operating Instructions Manual
(43 pages)
Summarization of Contents
Warnings
General Safety Warnings
Key safety warnings covering electrical hazards, power supply, and operational safety precautions.
Cautionary Notes
Important cautions regarding moving parts, product usage in residential areas, and replacement parts.
Operational Notes
Recommendations for yarn testing, responsible equipment disposal, and product availability information.
Technical Specifications - Luna, Chrono, XD
Luna X3, Chrono X3, XD X3 Specs
Detailed specifications for Luna X3, Chrono X3, and XD X3 including speed, weight, environment, and power requirements.
Technical Specifications - XD Plus, HD
XD X3 Plus, HD X3 Specs
Detailed specifications for XD X3 Plus and HD X3 including speed, weight, environment, and power requirements.
Mains Connection
Electrical Connection Procedure
Instructions for connecting the feeder to the mains power supply, emphasizing safety and proper wiring.
Operating Diagram - Luna, Chrono, XD
Luna, Chrono, XD Diagram
Schematic diagram illustrating the operational connections and components for Luna, Chrono, and XD X3 feeders.
Power Supply and Interface Connections
Luna, Chrono, XD CAN Interface
Fuse and connection details for the CAN interface on Luna, Chrono, and XD X3 feeders.
Luna, Chrono, XD Stand Alone Interface
Fuse and connection details for the Stand Alone interface on Luna, Chrono, and XD X3 feeders.
Luna, Chrono, XD Stop Relay and Opto Coupler
Configuration and wiring for stop relay jumpers and opto coupler connections.
Interface Connections
Luna, Chrono, XD CAN Interface Details
Specific fuse and jumper settings for the CAN interface unit of Luna, Chrono, and XD X3 feeders.
Luna, Chrono, XD Stand Alone Interface Details
Specific fuse and jumper settings for the Stand Alone interface unit of Luna, Chrono, and XD X3 feeders.
Luna, Chrono, XD Stop Relay Configuration
Configuration options for stop relay jumpers based on communication bus termination.
Operating Diagram - XD X3 Plus, HD X3
XD X3 Plus, HD X3 Diagram
Schematic diagram illustrating operational connections for XD X3 Plus and HD X3 feeders.
Operating Diagram - HD X3 Power Supply
HD X3 Power Supply Diagrams
Wiring diagrams for HD X3 power supply configurations, detailing CAN and Stand Alone interfaces.
Heavy Duty Power Supply Connections
Stand Alone Power Supply Fuses
Fuse specifications for the Heavy Duty Stand Alone Power Supply unit.
Stand Alone Interface Fuses and Jumpers
Fuse and jumper settings for the Heavy Duty Stand Alone Interface unit.
Stop Relay and Opto Coupler Connections
Configuration and wiring for stop relay and opto coupler for heavy duty units.
Heavy Duty Power Supply CAN Connections
CAN Power Supply Fuses
Fuse specifications for the Heavy Duty Power Supply CAN unit.
CAN Interface Fuses
Fuse specifications for the Heavy Duty Power Supply CAN interface.
XD-X3 Power Supply and Interface
XD-X3 CAN Interface Connections
Fuse and jumper details for the XD-X3 CAN interface.
XD-X3 Stand Alone Interface Connections
Fuse and jumper details for the XD-X3 Stand Alone interface.
XD-X3 Stop Relay and Opto Coupler
Configuration for stop relay jumpers and opto coupler wiring for XD-X3.
Installation
General Installation and Safety
Guidelines for mounting, grounding, creel setup, and handling precautions during installation.
Mechanical Sensor Mounting Angle
Specific angle requirements for mounting feeders equipped with mechanical sensors.
Jumper Settings
Opto Sensor Jumpers
Jumper configurations for various functions related to optical sensors.
Mech. Sensor Jumpers
Jumper configurations for various functions related to mechanical sensors.
Jumper Settings
XD X3 Plus / HD X3 Jumpers
Jumper settings for XD X3 Plus and HD X3 models.
Automatic Sensor Calibration Note
Important note regarding automatic sensor calibration after component replacement.
Speed Settings
Mechanical Sensor Speed Adjustment
Procedure for setting operational speeds on feeders with mechanical sensors.
Speed Setting Recommendation
Note providing guidance on optimal speed setting for yarn consumption.
Main Parts - Luna, Chrono, XD X3
Luna, Chrono, XD X3 Parts Overview
Identification and description of key components on Luna, Chrono, and XD X3 feeders.
Handling and Storage Precautions
Important notes on proper handling and storage to prevent damage to feeder parts.
Main Parts - XD X3 Plus
XD X3 Plus Parts Overview
Identification and description of key components on the XD X3 Plus feeder.
Handling and Storage Precautions
Important notes on proper handling and storage to prevent damage to feeder parts.
Main Parts - HD X3
HD X3 Parts Overview
Identification and description of key components on the HD X3 feeder.
Handling and Storage Precautions
Important notes on proper handling and storage to prevent damage to feeder parts.
S/Z Adjustment
Adjustment Procedure
Step-by-step guide for performing the S/Z adjustment on the winding disc.
Pre-Calibration Checks
Checks to perform before starting automatic sensor calibration.
Brush Type Selection
Choosing the correct brush type based on the feeder's rotation direction.
Pneumatic Threading
Full Threading Procedure
Instructions for full yarn threading using automatic or manual slide shift.
Half Threading Procedure
Instructions for half yarn threading, back and front.
Manual Threading
Threading Without CAT
Procedure for manual yarn threading when the CAT system is not used.
Threading With CAT
Procedure for manual yarn threading when the CAT system is used.
Threading Needle Warning
Important warning regarding threading needle use and Flex brake protection.
HD X3 Threading
HD X3 Half Threading
Procedure for performing half yarn threading on the HD X3 feeder.
HD X3 Manual Threading
Procedure for performing manual yarn threading on the HD X3 feeder.
HD X3 Threading Needle Warning
Warning for HD X3 manual threading with threading needle and Flex brake.
Sensor Adjustment
Optical Sensor Adjustment
Procedure for adjusting clearance between yarn and mirror for optical sensors.
Mechanical Sensor Adjustment
Procedure for adjusting damper pressure for mechanical sensors.
Sensor Adjustment
HD X3 Mechanical Sensor Adjustment
Adjusting sensor strength for mechanical sensors on HD X3.
Automatic Sensor Calibration
Step-by-step guide for the automatic calibration of sensors on HD X3.
Tension and Balloon Control
Tension Settings for Brush and Flex
Guidelines for setting tension using brush and flex brake tensioners.
Balloon Control Adjustment
Procedure for adjusting the balloon control mechanism.
Brush Tension Caution
Warning regarding excessive brush tension causing abnormal wear.
Relaxing Ramps
Relaxing Ramps Installation
Instructions for mounting relaxing ramps for specific yarn types on XD X3 models.
Brush Tensioners
Brush Ring Alternatives
Options for brush ring alternatives: Z, S, and Straight rotation.
Brush Mounting Procedure
Step-by-step guide for mounting and attaching the brush holder.
Flex Brake and Lamella Tensioners
Flex Brake Mounting
Procedure for detaching and mounting the flex brake.
Flex Brake Nose Output
Guidelines for attaching nose output for the Flex Brake tensioner.
Lamella Cage Nose Output
Requirement for Lamella Cage nose output angle.
Tensioner Performance Note
Note on factors affecting tensioner performance and recommended tests.
Brush and Flex Brake Tensioners
Brush Ring Alternatives
Options for brush ring alternatives: Z, S, and Straight rotation.
Mounting and Nose Output
Procedure for mounting the brush ring and attaching Flex Brake nose output.
Tensioner Performance Note
Note on factors affecting tensioner performance and recommended tests.
TEC Tensioners
Threading the TEC Tensioner
Step-by-step guide for threading yarn through the TEC tensioner.
Changing Tension Strips
Procedure for replacing the tension strip on the TEC tensioner.
CAT Tensioners
Input Tension Control
How to control input yarn tension using the CAT system.
Output Tension Adjustment
Procedure for adjusting the output tension on the CAT tensioner.
Brush Ring Usage Note
Note on using the brush ring specifically for balloon control with CAT.
Balloon Adjustment
HD X3 Balloon Control
Procedure for adjusting balloon control on the HD X3 feeder.
HD X3 Nose Position
Setting the nose mounting position (30° or 42°) for HD X3.
Brush Tension Caution
Warning regarding excessive brush tension causing abnormal wear.
Funnel Tensioners
Funnel Usage for Balloon Control
Instructions for using the funnel tensioner for balloon control on heavy yarns.
Assembly Instructions
Spool Body Assembly
Step-by-step guide for assembling the spool-body parts after disassembly.
Winding Disc Balancing
Procedure for positioning the winding disc for correct balance weight.
Maintenance - General
Lubrication and Connections
Information on lubrication requirements and safety for electrical connections.
IRO/ROJ Tool Kit
Recommendation for using specialized IRO tools for maintenance tasks.
Maintenance - Cleaning
Feeder Cleaning
Guidelines for periodical cleaning of lint and dust accumulation on feeders.
Spool Body Cleaning Caution
Cautionary advice on cleaning the spool body, especially the piston area.
Fault Finding - Luna, Chrono, XD X3
Luna, Chrono, XD X3 Faults
Troubleshooting guide for common faults on Luna, Chrono, and XD X3 feeders, with causes and remedies.
Fault Finding - XD X3 Plus
XD X3 Plus Faults
Troubleshooting guide for common faults on XD X3 Plus feeders, with causes and remedies.
Fault Finding - HD X3
HD X3 Faults
Troubleshooting guide for common faults on HD X3 feeders, with causes and remedies.
Declaration of Conformity
EC Compliance Information
Details on EC directives and standards the machines comply with.
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