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Sempell VSR Series Operating Instructions Manual

Vse/vsr full lift and normal safety relief valve

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SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE
OPERATING INSTRUCTIONS
Before installation these instructions must be fully read and understood
Series
VSE/VSR Full lift and normal safety relief valve.
VSE 1 open spring bonnet
VSR 1 open spring bonnet and adjusting ring
VSE 2 closed spring bonnet
VSR 2 closed spring bonnet and adjusting ring
VSE 4 closed spring bonnet, weight-loaded
Orifice letters
SKB (Sempell): A - Z
SKB (API): EA - TA
Design
According to TO.271.01./271.02. and
TO.272.01./271.02.
• Spring-loaded (cylindrical compression
spring)
• Weight-loaded
• Roller bearing up 8 kN spring force
• Cooling spacer for medium
temperatures ≥ 400°C
Attachment
• Pneumatic measuring device A 143 for
adjusting the set pressure at operating
pressure
For the application of a pneumatic actuator
A 160 see corresponding operating instruction
VCIOM-02239.
Observe design data on the tagplate!
ATTENTION
This operating instruction does not specify the
extent of delivery. It is valid for several sizes,
designs, accessories and additional devices.
It contents generally exceeds the contractual
determined extent of delivery.
Emerson.com/FinalControl
1 DANGER AND WARNING INDICATIONS
The construction of the Sempell safety valves
corresponds to the latest state of engineering
and the valid safety regulations.
Nevertheless, improper use or improper
installation can cause risks for the personnel
or can lead to restrictions in regard of
the operational safety. Therefore, the
Sempell GmbH recommends the operator of
the safety valves to take appropriate measures
and make sure that the present operating
instructions are read and understood by the
assigned personnel.
APPLICATION LIMITS
It is only allowed to use the valves according to
the details of these operating instructions and
according to the parameters and application
cases agreed in the delivery contract (see
nameplate). The application of the valve has to
take place adequate to the medium tolerances of
the used materials.
WARNINGS FOR THE OPERATING AND
MAINTENANCE PERSONNEL
Before commissioning and maintenance works
familiarise yourself with the legal accident
prevention regulations, the local safety
instructions and this operating instruction and
observe them.
Use the safety valve and its individual parts and
accessories only for the purpose intended by us.
© 2017 Emerson. All rights reserved.
Please observe the following points besides
the notes given in the text:
• Danger of burning at safety valves and with
the connected pipes while operating under
increased temperature.
• Disassembly of the safety valve only in case of
pressureless plant and after cooling down.
• Protection against risks caused by
evaporation also in case of pressureless
system; for information please contact the
safety inspector concerned.
• After assembly check all sealing points in
regard of tightness.
• In case of adjustment make changes at
pressure screw and adjusting ring only with
clearly reduced pressure to avoid unintended
response.
• Carry ear protection during adjustment,
if necessary.
• Danger of burning by discharge of small
amounts of possibly hot medium in case
of safety valves with open spring bonnet
(VSE 1, VSR 1).
• Danger of injury while discharging at
disconnected discharge line.
• Extreme vibrations can lead to inadmissible
increase of operating pressure with the
possibly destruction of the safety valve or to
the destruction of the balanced bellows with
unintentional escape of medium.
Exclusion of liability
Sempell GmbH cannot be held liable in case
of improper maintenance and adjustment of a
Sempell safety valve, use of inadmissible spare
parts or utilities and in case of a temporary or
permanent connection of equipment with the
safety valve which is not approved by us.
VCIOM-02450-EN 16/07
MA.271.01.0116.E

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Summary of Contents for Sempell VSR Series

  • Page 1 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS Before installation these instructions must be fully read and understood Series 1 DANGER AND WARNING INDICATIONS Please observe the following points besides the notes given in the text: VSE/VSR Full lift and normal safety relief valve.
  • Page 2: Operation

    SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS 2 DESCRIPTION 3 OPERATION 3.1 Warning indications for the operation Spring-loaded full lift safety relief valves are direct acting safety valves for protection of pressure tanks against inadmissible excess- Observe safety regulations! pressure.
  • Page 3 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS Max. weight [kg] without Max. weight [lbs] without SKB-DIN accessories about SKB-API accessories about F - G J - K MA-NA 1260 1600 1870 3.2 Storage rules Moisture: to prevent the formation of To preclude damages during loading and condensate, avoid moist storerooms.
  • Page 4 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS 3.3 Installation instructions ATTENTION Condensate at the inlet of the safety valve changes the functional behaviour and may lead NOTE Clean pipes before installing safety valves as to an inadmissible pressure increase. Danger of...
  • Page 5 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS 3.7 Discharge test 3.3.4 Insulating In case of hot medium insulate inlet line and • Apply ear plugs. valve body. In case of gases and vapours • Slowly increase operating pressure in the insulate inlet line and valve body very carefully plant until the safety valve has fully opened.
  • Page 6: Troubleshooting

    SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS 3.9 FUNCTIONAL DIFFERENCES VSE 1 with compensating VSR 1 (with adjusting ring) VSR 1 with compensating VSE 1 Standard piston SN 144 Standard piston SN144 Opening pressure difference Closing pressure difference...
  • Page 7 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS 4 INSPECTION AND MAINTENANCE WORKS Loosen nuts (9.1) only when the spring (10) is released as the studs (9) cannot absorb the initial Determine inspection intervals depending stress in the spring (10).
  • Page 8 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS TABLE A: Greases for lubricating the removable valve components Design temperature of the valve T Grease < 400°C Molykote BR 2 Plus ® 400°C ≤ T < 700°C...
  • Page 9 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS 5.5 Dismantling the safety valve 6 ASSEMBLY To remove or disassemble a possibly mounted pneumatic actuator A160 see operating For SKB D - W: fasten disc (4) and ball (18) by instruction MA.270.07.xxxx E.
  • Page 10 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS Valve seat for gases, Valve seat for liquid Lapping wheel with vapours, steam groove for liquid 8 FUNCTIONALLY IMPORTANT OUTLINES AT THE VALVE SEAT Functionally important outlines in mm Orifice letter SKB...
  • Page 11 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS 9 METHODS TO PRODUCE SUPERFINISHED 9.2 Lapping area site SEALING SURFACES As a rule, there is no lapping machine available so only a manual method or the method ATTENTION described in section 9.1.2 can be used.
  • Page 12 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS 11 PART LIST AND ASSEMBLY DRAWINGS VSE 1 AND VSR 1 PARTS LIST VSR 1, SKB J - R, WITH ADJUSTING RING Part Name Inlet nozzle Body Seat zone 4 •...
  • Page 13 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS VSE 1, SKB S - Z SCREWED CAP SKB A - H FLANGED CAP SKB J - Z 36 35 34 33 32 51.1 15.4 15.3 15.2 ACCESSORY 110 COOLING SPACER as spring protection at operating temperatures between 400°C and - 90°C...
  • Page 14 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS 12 PART LIST AND ASSEMBLY DRAWINGS VSE 2 AND VSR 2 PARTS LIST VSE 2, SKB J - R Part Name Inlet nozzle Body Seat zone 4 •...
  • Page 15 SEMPELL SERIES VSE/VSR FULL LIFT AND NORMAL SAFETY RELIEF VALVE OPERATING INSTRUCTIONS VSE 2, SKB S - Z SCREWED CAP SKB A - H FLANGED CAP SKB J - Z 51.1 36 35 34 33 32 15.4 15.3 15.2 VSR 2 WITH ADJUSTING RING (TO SKB S)
  • Page 16 © 2017 Emerson. All rights reserved.