RHINO ATV 3000lbs Operation Manual

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ORIGINAL INSTRUCTIONS

Winch and Wireless Remote Control Installation and Operation Guide.

Every winching situation has the potential for personal injury. In order to minimize that risk,

it is important to read this guide carefully. Please familiarize yourself with the operation of

you winch before using it and be constantly safety oriented. In this guide we provide

important safety information and instructions on how to install your winch.

SAVE THIS MANUAL and other product literature found in this kit for future reference and

review frequently for continuing safe operation. Instruct all users of this product to review

this manual before operating this product.

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Summary of Contents for RHINO ATV 3000lbs

Page 1: Table Of Contents
ORIGINAL INSTRUCTIONS Winch and Wireless Remote Control Installation and Operation Guide. Every winching situation has the potential for personal injury. In order to minimize that risk, it is important to read this guide carefully. Please familiarize yourself with the operation of you winch before using it and be constantly safety oriented.
Page 2: Symbol Index
SYMBOL INDEX Symbol Index for winch SYMBOL EXPLANATION SYMBOL EXPLANATION Read All Product Always Wear Leather Literature Gloves Always Wear Hearing and Do Not Move People Eye Protection Never Use Winch as a Always Use Supplied Hoist Hook Strap Properly Seat Load in Never Apply Load to Throat of Hook Hook Tip or Latch...
Page 3: General Safety Precautions
GENERAL SAFETY PRECAUTIONS Warnings and Cautions As you read these instructions, you will see WARNINGS, CAUTIONS, NOTICES and NOTES. Each message has a specific Purpose. WARNINGS are safety messages that indicate a potentially hazardous situation, which, if not avoided could result in serious injury or death.
Page 4 GENERAL SAFETY PRECAUTIONS W A R N I N G W A R N I N G MOVING PARTS ENTANGLEMENT HAZARD MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to Failure to observe these instructions could lead to serious serious injury or death.
Page 5 GENERAL SAFETY PRECAUTIONS W A R N I N G W A R N I N G MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to serious injury or death. FALLING OR CRUSHING HAZARD  Always ensure hook latch is closed and not supporting Failure to observe these instructions could lead to load.
Page 6 GENERAL SAFETY PRECAUTIONS C A U T I O N C A U T I O N MOVING PARTS ENTANGLEMENT HAZARD CUT AND BURN HAZARD Failure to observe these instructions could lead to serious Failure to observe these instructions could lead to injury or death.
Page 7: Know Your Winch
KNOW YOUR WINCH Before you begin, you should familiarize yourself with your winch and each of its components; 3000lb Winch Specifications Rated Line Pull: 3000lbs (1361kg) Motor: 12V DC 3.0HP/2.24KW Permanent Magnet Motor Controls: Remote Control (Handlebar) & Wireless Remote Control Gear train: 1-Stage Planetary Gear Ration: 153:1 Clutch (Free Spool): Pull and Push...
Page 8 KNOW YOUR WINCH Name Name Motor assembly M6*16 inside hexagonal bolt Inner gear Clutch handle Planetary gear Plug pin Inner gear plate M5*10 round head screw Clutch gear M8*16 hexagon head screw Clutch spring Wire rope assembly Clutch bar M5*12 hexagon head screw Gear box cover Hook Free bearing...
Page 9 KNOW YOUR WINCH 4500lb Specifications Rated Line Pull: 4500lbs(2041kg) Motor: 12V DC 3.9HP/2.9KW Permanent Magnet Motor Controls: Remote Control & Wireless Remote Control Gear train: 2-Stage Planetary Gear Ration: 271:1 Clutch (Free spool): Rotate 105° Drum diameter/length: 1.97＂/2.83＂(50mm /115mm) Rope: Galvanized Steel Wire 0.26＂x49.2＇(6.5mm x 15m) Recommended Battery: 12 Amp/hr minimum Fairlead: Roller Duty Cycle: Intermittent...
Page 10 KNOW YOUR WINCH No Name Qty No Name No Name M6*16 inside stage planetary Hexagon screw hexagonal bolt gear M8*25 Motor Φ8 flat washer Inner gear assembly Φ8 spring washer Shaft coupling Block ring 24*1.2 Free bearing Gear box M8 lock nut O ring sealing Clutch handle Hook belt...
Page 11: Mounting
MOUNTING To prevent accidental activation of the winch and serious injury, complete the winch installation and attach the hook before installing the wiring. Always choose a mounting location that is sufficiently strong enough to withstand the maximum pulling capacity of your winch. Always spool the winch rope onto the drum in the direction specified by the drum rotation labels on the winch and/or in the documentation.
Page 13: Maintenance
MAINTENANCE Before first After each Every 90 Check operation days Take time to fully read the Instructions. in order √ to understand your winch and its operations Check fasteners and make sure they are tight √ √ and to proper torque. Replace damaged fasteners.
Page 14: Trouble Shooting/Error Conditions
TROUBLE SHOOTING Trouble Shooting/Error Conditions When the winch fails to operate after several attempts, or if there is any fault operation while winching. Check followings. Symptom Possible cause Remedy Cut Circuit or loosing Check battery cable The remote battery is critically low Replace or charge battery Decrease distance between remote Wireless signal strength is low...
Page 15: Disposal
DISPOSAL Batteries should not be disposed of in general household waste. Observe the local waste disposal regulations, details of which can be obtained from your local authority. All electrical and electronic equipment must be disposed of separately from general household waste using the sites designated by local authorities.
Page 16: Ce Declaration Of Conformity
The undersigned: Michael S McQuaide as authorised by: Union Mart Ltd Declares that Description: 12V Electric Winch Identification code: Rhino Winch 3000lb & 4500lb Conforms to the following directives and standards: • Machinery Directive 2006/42/EC • EMC Directive 2004/108/EC • RoHS Directive 2011/65/EU •...