Haulotte HTL4017 Operator's Manual
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Haulotte HTL4017 Operator's Manual

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Operator manual
OPERATOR MANUAL
TELESCOPIC
HANDLERS
HTL4014 - HTL4017
2420331560
E 04 07
GB
1

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Summary of Contents for Haulotte HTL4017

  • Page 1 Operator manual OPERATOR MANUAL TELESCOPIC HANDLERS HTL4014 - HTL4017 2420331560 E 04 07...
  • Page 3 Operator manual GENERAL SAFETY THE RESPONSIBILITIES OF THE PARTIES INVOL- PRE-OPERATION AND CONTROLS OPERATION ATTACHMENTS EMERGENCY PROCEDURE TECHNICAL SPECIFICATIONS LUBRIFICATION AND MAINTENANCE INTERVENTION LOG...
  • Page 4 Operator manual...
  • Page 5 • Contact our After-Sales service, indicating the exact machine type and its serial number. • When ordering any consumables or spare parts, please use this manual and the Haulotte Essential catalogue to receive original spare parts, the only guarantee of interchangeability and perfect operation.
  • Page 6 TELESCOPIC HANDLERS 3 - Compliance We remind you that HAULOTTE® machines comply with the provisions of thedirectives currently applicable to this type of machine. HAULOTTE® cannot be held liable for the technical specifications contained in this manual. HAULOTTE® reserves the right to make improvements or modifications to the machine without modifying this manual.
  • Page 7 The operator manual must be kept in the cab in its storage case. This manual must be made available to each operator and kept in good condition. Additional copies can be ordered from HAULOTTE Services®. 2 - Hazard Classification 2.1 - SYMBOLS USED...
  • Page 8 The potential dangers and specific regulations are indicated on the machine by labels and identification plates. The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®. Familiarize yourself with the labels and their respective color codes.
  • Page 9 - GENERAL SAFETY 3 - Operation Safety 3.1 - TIP-OVER HAZARDS Never use an accessory without having checked the HAULOTTE® accessory load capacity chart installed on the telehandler. • Do not exceed the rated lifting capacity. • Check that the ground can support the machine..
  • Page 10 TELESCOPIC HANDLERS Do not raise the boom unless the chassis is level (0 degrees). Do not level the machine with the boom or the accessory above 30°. 2420331560 E 04 07...
  • Page 11 TELESCOPIC HANDLERS - GENERAL SAFETY • Transport the load as low as possible. A t t a c h t h e s u s p e n d e d l o a d s t o r e s t r i c t movement.
  • Page 12 TELESCOPIC HANDLERS • Always wear the seat belt. Do not hang your head, your arms, your hands, your legs or any other parts of your body out of the cab. If the telehandler starts to tip over: • Stay in the machine. •...
  • Page 13 TELESCOPIC HANDLERS - GENERAL SAFETY 3.3 - TRAVEL HAZARDS • The turning radii change according to the steering mode selected (2 or 4 steer wheels). • Ensure that adequate clearance is provided for pivoting the rear tail and the front fork. The rear offset is larger in "4 steer wheels"...
  • Page 14 TELESCOPIC HANDLERS 3.4 - LOAD FALLING HAZARDS Never suspend loads from the forks or from any other parts of the fork carriage. Do not drill holes in the fork(s). Do not heat or solder the forks. The forks must be centred under the load and on the fork carriage and spaced apart as far as possible.
  • Page 15 TELESCOPIC HANDLERS - GENERAL SAFETY 3.6 - DRIVING HAZARDS ON SLOPES To maintain sufficient traction and braking capabilities, travel on slopes as follows: • When the machine is unloaded, the rear of the machine is the "heavy end". Drive with the forks pointed downhill.
  • Page 16 TELESCOPIC HANDLERS 3.7 - PINCHING AND CRUSHING HAZARDS Stay clear of pinch points and rotating parts on the handler. Stay clear of moving parts when the engine is running. Keep clear of the tires and the chassis or other steering parts when manoeuvring the telehandler.
  • Page 17 Do not operate the machine in an enclosed area without proper ventilation. Do not operate the machine in hazardous environments unless specifically approved by Haulotte or the site owner. Sparks produced by the electrical system or the engine exhaust can cause an explosion.
  • Page 18 TELESCOPIC HANDLERS 3.9.3 - Hydraulic Fluid Do not attempt to repair or tighten any hydraulic hoses or fittings while the engine is running or when the hydraulic system is under pressure. Do not use your hand to check for leaks; the pressurized hydraulic fluid can penetrate the skin. Use a piece of cardboard or paper instead.
  • Page 19 The owner (or hirer) has the obligation to inform operators of the operator manual instructions. The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad condition. Additional copies can be ordered from HAULOTTE Services ®...
  • Page 20 The operator may only operate the machine for the purpose intended by the manufacturer. Only authorized and qualified operators may operate HAULOTTE® machines. All operators must be familiar with the emergency controls and how to operate the machine in an emergency.
  • Page 21 Twice a year or, at by the employer or the latest, 6 months by the intermediary after the last Operator manual Periodical visit Owner (or hirer) of HAULOTTE Ser- periodical visit in (Section H) vices® in accordance with accordance with the local regulations HAULOTTE Services®...
  • Page 22 TELESCOPIC HANDLERS 2420331560 E 04 07...
  • Page 23 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS 1 - Pre-operation checks and inspection N.B.: Perform all required maintenance work before operating the unit. Use extreme caution when checking parts that are difficult to reach. Use an approved ladder. Failure to comply with these instructions could result in death or serious injury. •...
  • Page 24 TELESCOPIC HANDLERS 2420331560 E 04 07...
  • Page 25 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS Begin the walk-around inspection at item 1, as indicated below. Continue to the right (anticlockwise, when viewed from above), checking each part in sequence. N.B.: For each component, ensure that there are no loose or missing parts, that the components are securely fastened and that there are no visible leaks or excessive wear in addition to any other criteria mentioned.
  • Page 26 TELESCOPIC HANDLERS Stop and reversing lights: Clean, in good condition and working properly. Right axle locking cylinder: Cylinders in good condition, no leaks and securely- fastened. Wheel/Tire assembly: No loose or missing wheel nuts, inflated correctly. Check the state of the tires and their level of wear. Engine compartment : •...
  • Page 27 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS 2 - Safety Stickers Ensure that all stickers and appropriate capacity charts are legible and in place. Clean or replace as required. 2.1 - RED LABELS The red labels indicate a potentially fatal danger. C o m m o n l a b e l s 2420331560...
  • Page 28 TELESCOPIC HANDLERS S p e c i f i c l a b e l s 2420331560 E 04 07...
  • Page 29 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS 2.2 - YELLOW LABELS The yellow labels indicate a risk of material damage and/or minor injury. C o m m o n l a b e l s S p e c i f i c l a b e l s 2420331560 E 04 07...
  • Page 30 TELESCOPIC HANDLERS 2.3 - OTHER LABELS The other labels provide additional technical information C o m m o n l a b e l s S p e c i f i c l a b e l s 2420331560 E 04 07...
  • Page 31 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS 2.4 - IDENTIFICATION L o c a l i z a t i o n i s o m e t r i c v i e w 2420331560 E 04 07...
  • Page 32 TELESCOPIC HANDLERS L o c a l i z a t i o n f r o n t v i e w 2420331560 E 04 07...
  • Page 33 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS L o c a l i z a t i o n l e f t v i e w 2420331560 E 04 07...
  • Page 34 TELESCOPIC HANDLERS L o c a l i z a t i o n r i g h t v i e w 2420331560 E 04 07...
  • Page 35 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS L o c a l i z a t i o n c a b v i e w 2420331560 E 04 07...
  • Page 36 TELESCOPIC HANDLERS L o c a l i z a t i o n v i e w f r o m a b o v e 2420331560 E 04 07...
  • Page 37 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS L o c a l i z a t i o n r e a r v i e w 2420331560 E 04 07...
  • Page 38 Do not mount on the forks during 307P221950 307P221950 elevation Lubrication point 307P220840 307P222600 Machine name graphic 307P221030 307P222600 Graphisme HAULOTTE petit format 307P217080 307P217080 Yellow - Black adhesive tape 2421808660 2421808660 Machine anchorage points 307P220830 307P220830 F r o n t...
  • Page 39 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS C a b v i e w Markings Quantity Description HTL4017 HTL4014 Manipulations forbidden with the 307P220770 307P220770 machine Identification plate FRANCE 307P220810 307P220810 Identification plate GERMANY 307P222040 307P222040 Identification plate SPAIN 307P222050 307P222050...
  • Page 40 Never operate the machine unless the overhead guards and the cab structure are in good condition. Any modifications to this machine must be approved by HAULOTTE to ensure compliance with FOPS/ROPS certification for this cab/machine configuration. The cab cannot be repaired if it is damaged. It must be replaced.
  • Page 41 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS C o m p o n e n t d e s c r i p t i o n s Markings Description C120 Signal warning lights C113 Beacon light C121 Parking brake C122 Brake / Inching pedal: The further the pedal is pressed, the slower the travel speed Accelerator pedal: Press on the pedal to increase the engine speed and the hydraulic C123...
  • Page 42 TELESCOPIC HANDLERS 2.5.2 - Pedals General view P163 P164 P e d a l s Marking Description Function P163 Accelerator Pedal for increasing the engine speed Machine braking P164 Brake Inching: Slow approach at accelerated speed 2420331560 E 04 07...
  • Page 43 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS 2.5.3 - Steering column General view P165 L e f t c o n t r o l l e v e r Marking Description Function Speed selection : Neutral Slow speed : Selector position I Fast speed : Selector position II Speed and travel direction P165...
  • Page 44 TELESCOPIC HANDLERS General view P167 P168 P166 P169 R i g h t c o n t r o l l e v e r Marking Description Function Left : Raise the lever P166 Turn signals / Direction indicators Right : Lower the lever On : Turn clockwise P167 Sidelights...
  • Page 45 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS Steering column adjustment Bring the handler to a complete stop and shutdown the engine before adjusting the steering column. A sudden change in direction could destabilize the machine and/or cause the load to tip over or fall. Failure to comply with these instructions could result in death or serious injury.
  • Page 46 TELESCOPIC HANDLERS 2.5.4 - The operator's seat General view P175 P171 P174 P170 P172 Before starting the engine, adjust the seat as follows to place it in an appropriate and comfortable position: Moving forward/back Use the handle (P170) to move the seat forward or back. Height: Use the knob (P171) to adjust the seat height.
  • Page 47 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS 2.5.5 - Heating and aeration The cab is equipped with a hot-air heating installation that is also used for demisting the windscreen. The air is released by a two-speed fan. To activate the fan, actuate the heating/ventilation switch (P203) situated on the side instrument panel.
  • Page 48 TELESCOPIC HANDLERS 2.5.6 - Cab instrument panel General view P178 P179 P177 P176 P180 P181 P182 P183 P184 P185 P186 P187 P188 P189 P190 P191 P192 P193 P194 P195 P196 P197 P198 P204 P199 P203 P202 P207 P206 P205 P210 P209 P208 P201...
  • Page 49 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS S i d e c o n t r o l p a n e l Marking Description Function Engine speed indicator with time P176 Engine speed indicator graduated from 0 to 3000 RPM meter P177 Boost pressure gauge...
  • Page 50 TELESCOPIC HANDLERS S i d e c o n t r o l p a n e l Marking Description Function On: Press downwards P210 Rear fog lamps Off: Press upwards (1) Do not exceed 3000 RPM. Do not push the engine speed into the red area. (2) Perform all required maintenance (see Section H) (3) The ECU LED (P191) flashes to indicate an internal malfunction.
  • Page 51 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS 2.5.7 - Joystick General view P211 J o y s t i c k Marking Description Function To raise the telescopic arm: Push the joystick To lower the telescopic arm: Pull the joystick Dumping: Move towards the right Crowding: Move towards the left P211 Joystick...
  • Page 52 TELESCOPIC HANDLERS 2.5.8 - Left keypad General view P212 P215 P213 P214 L e f t k e y p a d e Marking Description Function On : Press downwards P212 Signal warning light switch Off : Press upwards On : Press downwards P213 Beacon light switch (option) Off : Press upwards...
  • Page 53 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS To switch to road mode, you must : • Have the stabilizers raised • Have folded the machine If these conditions are not respected and the road mode is selected, traveling is deactivated. The road mode LED (P215) flashes to indicate failure to comply with the conditions.
  • Page 54 TELESCOPIC HANDLERS 2.5.9 - Anti-tip system indicator General view C o n t r o l s a n d i n d i c a t o r s Marking Description Function P216 Green LEDs Loading degrees P217 Yellow LED Pre-alarm P218 Red LED...
  • Page 55 TELESCOPIC HANDLERS - PRE-OPERATION AND CONTROLS If the load control system alarm sounds, the followingmovements are forbidden : M o v e m e n t s a n d M o d e s Movement Fork mode Winch mode Aerial lift mode Arm raising Authorized...
  • Page 56 TELESCOPIC HANDLERS 2.5.10 - Mirrors and Windows Cab door window During operation, the window must either be latched open or closed. Open the cab door window and secure it in the latch mechanism. Press the release button located inside the cab to unlatch the window. Rear window Pull the lever and push to open the rear window.
  • Page 57 Starting the engine This machine can be operated at temperatures of -20°C to 40°C (0°F to 104°F). Consult HAULOTTE Services® for operation outwith this temperature range. • Turn on the battery disconnector located under the cab to the left of the steps.
  • Page 58 TELESCOPIC HANDLERS Engine explosion: Do not spray ether into the air intake when starting the engine in cold weather. Failure to comply with these instructions could result in death or serious injury. 1.2 - OPERATIONAL CHECKS 1.2.1 - During the warm-up period Check at the beginning of each work shift or at each change of operator: •...
  • Page 59 Pay attention to unusual noises and vibrations. If a fault occurs, park the machine in a safe position and perform the shut-down procedure (See Section D 1.1.6). Report the fault to HAULOTTE AFTER-SALES. Avoid prolonged idling. Turn the engine off when not in use.
  • Page 60 TELESCOPIC HANDLERS • Remove the ignition key. • Exit the machine correctly. • Block the wheels if necessary. The cab seat is equipped with an operator presence detection system. The LED (P195) lights. If the operator leaves the seat when the machine engine is operating, after an 8-second time delay, the presence detector deactivates travel and automatically actuates the parking brake.
  • Page 61 TELESCOPIC HANDLERS - OPERATION • Never operate the telehandler without a proper and legible capacity chart displayed in the operator's cab for the telehandler/attachment combination in use. 2.3 - TRANSPORTING THE LOAD Once the load is engaged on the forks and leaning against the fork carriage, tilt the load backwards to place it in the travel position.
  • Page 62 TELESCOPIC HANDLERS 2.6 - DISENGAGING THE LOAD Once the load has been safely placed at the unloading point, proceed as follows: • When the load weight is no longer resting on the forks, the boom can be retracted and/or move the machine back from under the load if the surface so allows without changing the machine level.
  • Page 63 TELESCOPIC HANDLERS - OPERATION 4 - Loading and securing for transport • Level the machine before loading. • Obtain assistance from an operator for manœuvres and loading the machine, with the boom as low as possible. • Once loaded, apply the parking brake and lower the boom until the boom or attachment touches the floor.
  • Page 64 TELESCOPIC HANDLERS 2420331560 E 04 07...
  • Page 65 2 - Unapproved attachments Do not use unapproved attachments for the following reasons : • HAULOTTE® cannot establish the capacity range limits for DIY, home-made, altered or other unapproved attachments. • An overextended or overloaded machine may tip over with little or no warning and cause serious injury or death to the operator and/or those working nearby.
  • Page 66 Lifting and placing a load may require the use of more than one capacity chart depending on the machine configuration.. The forks must be used in matched pairs. ® Never use an attachment without the appropriate Haulotte supplied capacity chart installed on the ® telehandler. Failure to install the relevant Haulotte supplied capacity chart could cause an accident resulting in death or serious injury.
  • Page 67 TELESCOPIC HANDLERS - ATTACHMENTS • On the capacity chart for a given load, find the area corresponding to the key and follow it to the permitted reach. • The number that appears in the load capacity range must be equal to or greater than the weight of the load to be lifted.
  • Page 68 TELESCOPIC HANDLERS HTL 4017 Load capacity chart HTL 4014 Load capacity chart 2420331560 E 04 07...
  • Page 69 TELESCOPIC HANDLERS - ATTACHMENTS All of the loads indicated on the load capacity chart are based on the machine being on firm ground with the chassis level, the forks being positioned symmetrically on the fork carriage, the load being centred on the forks, appropriately sized tires being inflated correctly and the telehandler being in good working condition.
  • Page 70 TELESCOPIC HANDLERS 5 - Attachment installation C143 C144 C145 C147 C146 C o m p o n e n t d e s c r i p t i o n s Marking Description C143 Attachment C144 Attachment pin recess C145 Attachment pin C146...
  • Page 71 TELESCOPIC HANDLERS - ATTACHMENTS 5.1 - MECHANICAL ATTACHMENT LOCKING DEVICE • Pull the locks and disengage the locking pins from the accessory. • Align the tool apron pin with the attachment recess by lifting and crowding (P211). • Actuate the parking brake (P214). Leave the cab, insert the locking pins and secure them with the retaining locks.
  • Page 72 TELESCOPIC HANDLERS 5.3 - BUCKET Familiarize yourself with the information provided on the bucket identification plate. Use this accessory's capacity chart situated in the cab. Keep the specific instructions for the buckets in the manual holder situated behind the cab seat, with the telehandler operator manual.
  • Page 73 • Ensure that the boom is sufficiently raised to avoid interferences with the ground or the towing ve- hicle. • If the vehicle cannot be raised sufficiently to avoid interferences, contact HAULOTTE Services ® Before towing the machine, you should loosen the two pressure limiters on the travel pump by three turns.
  • Page 74 TELESCOPIC HANDLERS The maximum traction speed permitted for towing is 6km/h. The towing distance may not exceed 300m. • Turn on the ignition key. • Deactivate the parking brake. • When the parking brake is deactivated, the machine can be towed. If the parking brake is still engaged and the heat engine has broken down, refer to Section F 1.2 for information on deactivating the brake before towing.
  • Page 75 TELESCOPIC HANDLERS - EMERGENCY PROCEDURE • The 8mm Allen wrench will be used to disengage the parking brake correctly. • Draw a mark so that you can count the number of revolutions made by each nut in order to make the correct adjustment upon reassembly.
  • Page 76 TELESCOPIC HANDLERS 2 - Emergency boom lowering 2.1 - MANUAL BOOM LOWERING (EMERGENCY MODE) This operation should only be performed as a last resort as it presents a danger for the operator (machine and load stability). Before any manual lowering operation : •...
  • Page 77 TELESCOPIC HANDLERS - EMERGENCY PROCEDURE boom lowering, then screw up once the boom in low position (2). • Once the boom is lowered and the machine repaired, raise the boom to its high position and secure it into place using the hold cylinder. •...
  • Page 78 TELESCOPIC HANDLERS 3 - Cab emergency exit In an emergency, the rear window can be used to exit the machine. • Release the stop upwards (1). • Push the window outwards with your hand (2). OR CERTAIN COUNTRIES IN ACCORDANCE WITH THE LOCAL AND GOVERNMENTAL REGULATIONS IN FOR A HAMMER SECURED TO THE INSIDE OF THE CAB CAN BE USED TO BREAK THE WINDOW OR WINDOWS TO ALLOW THE OPERATION TO LEAVE THE CAB 2420331560...
  • Page 79 TELESCOPIC HANDLERS - TECHNICAL SPECIFICATIONS 1 - Main characteristics E n g i n e Model Deutz BF04M2012 Type Four-stroke engine with water cooling Cylinder capa- 4038 cm3 city Suction Turbo Power 74.9 kW / 102 ch at 2300 RPM (97/68EC) Torque 390 Nm at 1500 RPM H y d r a u l i c...
  • Page 80 TELESCOPIC HANDLERS T i r e s Type 18 - 22.5 profil TM R4 S t e e r i n g s y s t e m Turning inner 2400 mm radius on tire Turning outer 4200 mm radius on tire Turning outer 6250 mm radius with forks...
  • Page 81 TELESCOPIC HANDLERS - TECHNICAL SPECIFICATIONS • Adjustable seat (height and armrest) with seat belt • Adjustable control pillar • Power steering • Metal protection above the cab • Tinted windows and sun visor • Left and right outside rear-view mirrors •...
  • Page 82 TELESCOPIC HANDLERS 2 - Overall dimensions General diagram 2420331560 E 04 07...
  • Page 83 TELESCOPIC HANDLERS - TECHNICAL SPECIFICATIONS 2420331560 E 04 07...
  • Page 84 TELESCOPIC HANDLERS HTL 4017 HTL4014 Marking Meter Feet inch Meter Feet inch 6,73 22 ft 1 in 6,47 21 ft 3 in 2,44 8 ft 0 in 2,44 8 ft 0 in 2,60 8 ft 6 in 2,60 8 ft 6 in...
  • Page 85 TELESCOPIC HANDLERS - TECHNICAL SPECIFICATIONS 3 - Work area 3.1 - MACHINE HTL 4017 3.2 - MACHINE HTL 4014 2420331560 E 04 07...
  • Page 86 TELESCOPIC HANDLERS 4 - Noise emission level The machine's sound levels comply with: • The European directives mentioned on the compliance certificate supplied with the machine. • National road regulations. • National work regulations. The LWA noise emission level is shown on the machine. To avoid any increase in noise emission, all panels and other sound-absorbing materials must be replaced in their original position after maintenance and repair work.
  • Page 87 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE 1 - Maintenance guidelines Perform the maintenance in accordance with the maintenance schedule set out on the following pages. • Adapt the frequency of maintenance according to use to obtain a maximum service life. •...
  • Page 88 TELESCOPIC HANDLERS • Check the boom chain tension after the first 50 hours and every 250 hours, and adjust as required. Chain damage can occur if the chain is too taut or insufficiently taut. Ne pas rester devant ou derrière la machine si le moteur tourne. •...
  • Page 89 Important repairs, interventions or adjustments on the safety systems or elements (concerns mechanics, hydraulics and electricity). They must be performed by HAULOTTE Services® staff or staff working on behalf of HAULOTTE®, who will only use original spare parts. Any modifications outwith HAULOTTE®'s control are not permitted.
  • Page 90 TELESCOPIC HANDLERS 4 - Lubrication and maintenance schedule 500h 2420331560 E 04 07...
  • Page 91 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE 2000h 1500h 1000h 500h 250h 100h 100h 200h 500h 1000h 1500h 2000h 2420331560 E 04 07...
  • Page 92 TELESCOPIC HANDLERS 2000h 1500h 1000h 500h 250h 100h 100h 200h 500h 1000h 1500h 2000h 2420331560 E 04 07...
  • Page 93 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE D e s c r i p t i o n t h e c o m p o n e n t s Symbol Marking Description Check the level Filter Oil change Lubrication Diesel circuit Cooling system Air system...
  • Page 94 TELESCOPIC HANDLERS D e s c r i p t i o n t h e c o m p o n e n t s Symbol Marking Description Internal combustion engine Travel axles Hydraulic circuit Battery 2420331560 E 04 07...
  • Page 95 In cases of intensive use, reduce the intervals between servicing. Symbol Signification Symbol Signification Systematic replacement Visual inspections Operation requiring HAULOTTE Services® authorisation Visual inspection followed by dismantling or replacement if Check -Test - See user manual or necessary machine maintenance book Operation requiring HAULOTTE Services®...
  • Page 96 TELESCOPIC HANDLERS Intervals Zone Every Every Every Every Every Every Daily 500 h 1000 h 2000 h 50 h 100 h 250 h General checks Windscreen washer fluid Oil, water, fuel leaks Boom chain tension Chain wear Appearance of the mechanical parts and flexibles Attachment device : nuts and bolts and hydraulic fitting...
  • Page 97 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE Intervals Zone Every Every Every Every Every Every Daily 50 h 100 h 250 h 500 h 1000 h 2000 h Cooling system Coolant State of the hoses and collars Radiator slats Air filter Remove the dust Primary air filter Secondary air filter...
  • Page 98 TELESCOPIC HANDLERS Intervals Zone Every Every Every Every Every Every Daily 500 h 1000 h 2000 h 50 h 100 h 250 h Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Pressures Battery 2420331560 E 04 07...
  • Page 99 HAULOTTE Services® auth orisation Visual inspection followed by dismantling or replacement if Check - Test - See user manual or necessary machine maintenance book Operation requiring HAULOTTE Services® authorisation Check level Tightening (bolt, etc.) Tightening (oil clearance) Lubrification Oil change...
  • Page 100 TELESCOPIC HANDLERS 500h or 6 months service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings...
  • Page 101 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 102 TELESCOPIC HANDLERS 1000 h or 12 months service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust...
  • Page 103 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 104 TELESCOPIC HANDLERS 1500h or 18 months service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings...
  • Page 105 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 106 TELESCOPIC HANDLERS 2000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 107 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Pressures Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 108 TELESCOPIC HANDLERS 2500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 109 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 110 TELESCOPIC HANDLERS 3000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 111 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 112 TELESCOPIC HANDLERS 3500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 113 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 114 TELESCOPIC HANDLERS 4000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 115 Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Pressures Battery Level Date : Comments Number of hours : Intervenor : Numéro de contrat HAULOTTE Services® : Numéro de fiche intervention : Signature : 2420331560 E 04 07...
  • Page 116 TELESCOPIC HANDLERS 4500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 117 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 118 TELESCOPIC HANDLERS 5000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 119 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 120 TELESCOPIC HANDLERS 5500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 121 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 122 TELESCOPIC HANDLERS 6000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 123 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Pressures Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 124 TELESCOPIC HANDLERS 6500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 125 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 126 TELESCOPIC HANDLERS 7000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 127 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 128 TELESCOPIC HANDLERS 7500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 129 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 130 TELESCOPIC HANDLERS 8000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 131 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Pressures Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 132 TELESCOPIC HANDLERS 8500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 133 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 134 TELESCOPIC HANDLERS 9000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 135 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 136 TELESCOPIC HANDLERS 9500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 137 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 138 TELESCOPIC HANDLERS 10000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 139 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Pressures Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 140 TELESCOPIC HANDLERS 10500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 141 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 142 TELESCOPIC HANDLERS 11000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 143 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 144 TELESCOPIC HANDLERS 11500h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Boom chain tension Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 145 + pivots Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 146 TELESCOPIC HANDLERS 12000h service Type of Type of Zone Zone intervention intervention General checks Diesel circuit Windscreen washer fluid Water condensate Oil, water, fuel leaks Pre-filter Boom chain tension Filter Appareance of the mechanical Air filter parts and flexibles Nuts ans bolts and hydraulic Remove the dust fittings Operation of the work lighting...
  • Page 147 Rearaxles: differential + pivots Epicycloidal reducers Hydraulic circuit Hydraulic oil Equipment hydraulic oil Transmission hydraulic filter Pressures Battery Level Date : Comments Number of hours : Intervenor : HAULOTTE Services® contract number : Intervention sheet number : Signature : 2420331560 E 04 07...
  • Page 148 TELESCOPIC HANDLERS 7 - Every day or every 10 hours of operation 7.1 - GENERAL CHECKS • Perform a visual check for any leaks (check the corresponding circuit level if it is the case). • Check for the absence of scratches, tears and warping on the flexibles, accessories and work to- ols.
  • Page 149 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE working properly. If the test gives another result, the system is not working properly and the machine must be taken out of service and repaired before work resumes. 7.3 - DIESEL CIRCUIT • To prevent condensate from forming, fill the reservoir every day after work. (Capacity: 135 litres).
  • Page 150 TELESCOPIC HANDLERS • Clean the primary air filter's filter cartridge: • Open the cover: • Pull the trigger situated on the cover (1) • Locate the angular position of the cover, which should be identical upon reassembly. • Turn the cover to the right (2) •...
  • Page 151 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE 7.7 - HYDRAULIC CIRCUIT • Check the oil level: • Place the machine on a horizontal surface. • Fold the machine: with the stabilisers raised as far as possible, the fork carriage lowered as far as possible, the boom telescoped and retracted and the cylinders retracted.
  • Page 152 TELESCOPIC HANDLERS 8 - After the first 50 hours of opera- tion 8.1 - CHAIN TENSION CHECK AND ADJUSTMENT 8.1.1 - Chain tension check After the first 50 hours and then after every 250 hours, check the telescoping chain tension in accordance with the following procedure.
  • Page 153 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE Mid plans Intermediate Intermediate Inside tube tube 2 tube 2 Outside tube 60 N.m torque 70 N.m torque Upper extension chains Lower extension chains (only 17 m arm) Chain yokes 9 - Every 50 hours of operation •...
  • Page 154 TELESCOPIC HANDLERS 10 - Every 100 hours of operation 10.1 - TIRES • Check that the tires are not damaged. • Remove the valve rod cap. Check the tire inflation pressure: at least 4.5 bars. During a pressure check or an inflation operation, always face the thread and never the side of the tires. •...
  • Page 155 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE 10.4 - LUBRICATING THE FRONT AXLES • Remove the 4 protective caps from each grease point. • Connect the grease pump. Replace the protective caps once you have lubricated the rear axles. 2420331560 E 04 07...
  • Page 156 TELESCOPIC HANDLERS 10.5 - LUBRICATING THE REAR AXLES • Remove the 6 protective caps from each grease point. • Connect the grease pump. Replace the protective caps once you have lubricated the front axles. 10.6 - HYDRAULIC CIRCUIT Perform the first filter cartridge change after the first 100 hours of operation and then after every 1000 hours or once a year (See Section H, 12.5 and 12.6).
  • Page 157 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE 11 - Every 250 hours of operation 11.1 - CHAIN TENSION CHECK AND ADJUSTMENT • Check the telescoping chain tension and adjust if necessary, in accordance with the procedure set out in Section H, 7.1. 11.2 - COOLING SYSTEM •...
  • Page 158 TELESCOPIC HANDLERS 12 - Every 500 hours of operation 12.1 - . LUBRICATING THE SUSPENSION AND THE DRIVER SEAT RAILS For lubrication operations, refer to the Lubricants and equivalents table in Section H, 14.5 for the type of grease used. Dirt may impair correct seat operation.
  • Page 159 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE • Change the oil filter cartridge. • Loosen and remove the filter cartridge. • Oil the seal on the new cartridge, insert it into place on the engine carter. Screw the cartridge manually until the seal is in place. •...
  • Page 160 TELESCOPIC HANDLERS 12.3.1 - Checking the level of the front axle Capacity: • Transfer case: 0.5 litres • Differential: 8 litres Before performing the oil level check operations, first remove the drain plugs (2) to eliminate any pressure from inside them. •...
  • Page 161 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE 12.3.2 - Checking the level of the rear axle Differential capacity: • 10 litres • Before performing the oil level check operations, first remove the drain plug (2) to eliminate any pressure from inside it. •...
  • Page 162 13 - Every 1000 hours of operation (or once a year) 13.1 - CHAIN WEAR Get the chain wear checked by a HAULOTTE Services® technician. 13.2 - DIESEL CIRCUIT 13.2.1 - Changing the diesel filter • Open the motor cover to access the diesel filter.
  • Page 163 For the following operations, install the machine on a horizontal surface and stop the engine. • Check that the motor supports and the elastic mount attachments are in good condition. For all engine maintenance operations: consult the guide provided by the engine manufacturer or HAULOTTE Services®. 2420331560 E 04 07...
  • Page 164 TELESCOPIC HANDLERS 13.5 - HYDRAULIC CIRCUIT 13.5.1 - Equipment hydraulic circuit • Change the hydraulic filter cartridge: • Lift the boom and stop the engine. Insert the safety U-lock. • Remove the strainer (filling plug). • Clean the strainer carefully and reassemble it. •...
  • Page 165 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE 14 - Every 1500 hours of opera- tion 14.1 - TRAVEL AXLES The oil replacement operations must be performed periodically, respecting the maintenance schedule provided. It is recommended that you intervene immediately in the event of leaks or other faults resulting in a drop in oil levels to avoid any possible damage to the mechanical components.
  • Page 166 TELESCOPIC HANDLERS 14.1.1 - Draining the front axle Capacity: • Transfer case: 0.5 litres • Differential: 8 litres • Before performing the oil replacement operations, first remove the drain plugs (2) to eliminate any pressure from inside them. • Loosen the drainage plug (4) and let the oil flow. •...
  • Page 167 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE 14.1.2 - Draining the rear axle Differential capacity: • 10 litres • Before performing the oil replacement operations, first remove the drain plug (2) to eliminate any pressure from inside it. • Loosen the drainage plug (4) and let the oil flow. •...
  • Page 168 TELESCOPIC HANDLERS 14.1.3 - Draining the epicycloidal reducers To replace the reducer oil, you must move the machine to position the closure plug in the required positions. Due to the presence of the differential on each of the axles, you will have to repeat this operation individually for each of the machine wheels.
  • Page 169 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE • Filling the cooling system • Open the expansion bottle plug. • Fill the radiator GRADUALLY until the coolant has reached the correct level. • Close the expansion bottle plug again. • Switch the acceleration control lever to IDLING. •...
  • Page 170 For all engine maintenance operations: consult the guide provided by the engine manufacturer or HAULOTTE Services®. 15.4 - HYDRAULIC CIRCUIT • Get the hydraulic pressures checked. This operation must be performed by a HAULOTTE Services® technician. • Change the oil: Tank capacity: 110 litres. Drainage must be performed when the oil is hot.
  • Page 171 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE When the tank is empty: • Reassemble the drainage plug. • Fill the tank with the recommended oil until the gau- ge indicates the max. level. • Reassemble the filling plug, (2) on the photo oppo- site.
  • Page 172 TELESCOPIC HANDLERS 15.5 - LUBRICANTS AND EQUIVALENTS Standard referen- Manufacturer references Capaci- Uses MIL API ESSO MOBIL AGIP SHELL ties GREASES Pins and 6743/0 EPEXEL hinges catégorie X Grade 2 ou Multi- Boom move 2 Multi- Purpose Driver seat Grease rails (Moly) OILS...
  • Page 173 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE Axle oil viscosity according to the ambient Engine oil viscosity according to the temperature ambient temperature GREASE HUILE GRAISSE 2420331560 E 04 07...
  • Page 174 TELESCOPIC HANDLERS 16 - Electric circuit 16.1 - DIAGRAM (194P264340D) See at the end of manual 16.2 - FUSES AND RELAYS F u s e s a n d r e l a y s Code Description FU100/20A General fuse for electrical equipment FU101/15A Fuse for warning lights FU187/15A...
  • Page 175 See at the end of manual 18 - Operating incidents Stop the machine and contact HAULOTTE AFTER-SALES® if the following LEDs flash or remain lit : • Engine pre-heating LED (P188): Pre-heating defect indicator • Parking brake defect LED (P182): Not enough pressure in the parking brake system •...
  • Page 176 TELESCOPIC HANDLERS D i a g n o s i s Incident Probable cause Solution Check the faulty electrovalve's connections 1 flash Electrovalve defect: Check the faulty electrovalve Joystick operation defect Check the SJ120 joystick connections Change the SJ120 joystick 2 flashes Handle failure Check the SJ120 handle connections...
  • Page 177 TELESCOPIC HANDLERS - LUBRIFICATION AND MAINTENANCE 18.1 - PROCEDURE • Record the number of flashes emitted by the ECU LED • Note any other LEDs that may be lit and the situation of the machine when the defect appears. • Fold the machine •...
  • Page 178 TELESCOPIC HANDLERS Probable cause 2420331560 E 04 07...
  • Page 179 TELESCOPIC HANDLERS - INTERVENTION LOG Number of Number intervention Date Type of intervention Intervening of hours HAULOTTE Services® 2420331560 E 04 07...
  • Page 180 TELESCOPIC HANDLERS Number of Number intervention Date Type of intervention Intervening of hours HAULOTTE Services® 2420331560 E 04 07...
  • Page 181 TELESCOPIC HANDLERS - INTERVENTION LOG Number of Number intervention Date Type of intervention Intervening of hours HAULOTTE Services® 2420331560 E 04 07...
  • Page 182 TELESCOPIC HANDLERS Number of Number intervention Date Type of intervention Intervening of hours HAULOTTE Services® 2420331560 E 04 07...
  • Page 183 Electrical diagram Telescopics handlers 1 - HTL 4017/4014 1.1 - FOLIO 1/10 02.1 02.1 02.7 02.14 (01-6) G B 100 HL161 HL160 P OWE R C ONT AC T OR B 106 K A160 K M160 R E LAIS B 106 (07-10) T E MP O QS 100...
  • Page 184 Electrical diagram Telescopics handlers 1.2 - FOLIO 2/10 01.20 F U100 04.17 IG NIT ION K E Y K A187 K A188 (10-6) (10-7) S A100 07.4 01.5 K M100 K M100 (02-12) 01.20 03.1 100A F U160 F U101 F U187 F U161 F U103...
  • Page 185 Electrical diagram Telescopics handlers 1.3 - FOLIO 3/10 S WIT C H HE AT ING S A180 02.14 100A R 180 02.7 S A101 S A181 02.13 HE AT ING AIR -C ONDITIONING 02.8 10.9 02.17 100B 05.1 S B 105 02.14 S A185 S P 181...
  • Page 186 Electrical diagram Telescopics handlers 1.4 - FOLIO 4/10 02.9 02.9 S A104 S A183 S A106 S A184 (05-14) (05-17) F LAS HE R UNIT 02.3 M183 02.10 K A104 M186 M184 03.20 03.12 (05-13) (03-8) (05-3) 02.15 02.16 02.17 S A182 K A110 (03-8)
  • Page 187 Electrical diagram Telescopics handlers 1.5 - FOLIO 5/10 100B 03.13 02.11 02.12 02.12 (04-15) (04-15) K A103 K A102 S P 114 (05-3) (05-7) S A103 S A102 (05-13) (05-9) (05-9) E L105 E L107 E L106 E L108 K A103 K A102 E L111 E L112...
  • Page 188 Electrical diagram Telescopics handlers 1.6 - FOLIO 6/10 02.20 (07-1) B 400 B 400 10.2 S eeing neurtal position S J 120 HL684 Telescoping signal auxiliary signal float (09-6) (09-8) (09-3) S A692 S B 685 S A140 S A187 S A681 raising signal excavation signal...
  • Page 189 Electrical diagram Telescopics handlers 1.7 - FOLIO 7/10 (06-20) 09.1 S P 140 anti-racing sensor of constraint 08.14 S afety brake service S Q142 (09-14) S Y S T E M ANT I S WING S Q141 S Q700 S Q701 S Q720 S Q721 S Q320...
  • Page 190 Electrical diagram Telescopics handlers 1.8 - FOLIO 8/10 S E NS OR S P E E D S E NS OR S P E E D T HE R MAL E NG INE HY DR AULIC E NG INE INC HING P E DAL S V 162 S V685 R P 680...
  • Page 191 Electrical diagram Telescopics handlers 1.9 - FOLIO 9/10 (07-19) 08.17 R 162 R 125 HL691 HL126 S A782 S A780 S A781 HL682 HL683 S P 690 10.11 10.16 S Q126 (07-2) (07-2) S P 162 S T 125 HL162 HL125 S P 691 (06-12)
  • Page 192 Electrical diagram Telescopics handlers 1.10 - FOLIO 10/10 B 400 (06-20) 02.4 (09-20) 03.4 (09-10) 09.8 (09-16) S A188 S A190 (07-12) K A380 R E AR HY DR AULIC P LUG S UP P LY Oil pressure engine DP LUS T emperature of hydraulic oil R ADIO-C ONT R OL R aising...
  • Page 193 HYDRAULIC DIAGRAM Telescopics handlers 1 - HTL 4017/4014 1.1 - FOLIO 1/1 194P261380 a 2420331560 E 04.07...
  • Page 194 HYDRAULIC DIAGRAM Telescopics handlers E 04.07 2420331560...

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