Download
Share
Print this page
  1. Manuals
  2. Brands
  3. MAXWALD Manuals
  4. Other
  5. A 501 S
  6. Instruction manual

MAXWALD A 501 S Instruction Manual

Skidding winches
Hide thumbs

Advertisement

Quick Links

INSTRUCTION MANUAL
MAXWALD Skidding Winches
A 611 S (U)
MAXWALD -since 1771!
A 501 (U)
A 501 S (U)
A 5000 (U)
A 516 S (U)
A 611 S (U)
A 6000 (U)
M 2000
For technical information and spare parts orders please contact
any well-stocked specialised dealer or us directly at:
MAXWALD Maschinen GmbH
Irresbergstraße 1
4694 Ohlsdorf
AUSTRIA
Phone: +43(0)7612/47219-0
Fax: +43(0)7612/47219-9
info@maxwald.com
www.maxwald.at
- 1 -
Premium

Advertisement

loading
Need help?

Need help?

Do you have a question about the A 501 S and is the answer not in the manual?

Questions and answers

Related Manuals for MAXWALD A 501 S

Summary of Contents for MAXWALD A 501 S

  • Page 1 INSTRUCTION MANUAL MAXWALD Skidding Winches A 501 (U) A 501 S (U) A 5000 (U) A 611 S (U) A 516 S (U) A 611 S (U) A 6000 (U) Premium M 2000 MAXWALD -since 1771! For technical information and spare parts orders please contact...

  • Page 2: Table Of Contents

    Dear customer We are delighted that you have decided on a MAXWALD skidding winch made in Austria. Please read this instruction manual carefully and heed all of the advice included in these pages before putting the cable winch into service.

  • Page 3: Introduction

    Introduction Each operator must have read and understood this instruction manual prior to using the winch for the first time to ensure that the machine is operated safely according to the instructions. Please observe the general safety instructions and only use the machine for its intended purpose so to prevent accidents.
  • Page 4 Only operate the winch from a safe location so that the winch operator is not endangered by either the machine itself, the load, cable or sling gear. The winch operator must make sure that at least 4 to 5 cable turns remain on the drum under load, except in the event of danger.

  • Page 5: 2) Operation / Control

    Clutch: dry single-disc clutch Brake: automatic disc brake (dead-man system, patented by MAXWALD) Operation / control: a) with rope control b) with rope control and hydraulic clutch cylinder / alternative 0 c) with remote cable control / (electro-hydraulic) control panel / alternative IV d) with radio control ("intermittent brake")
  • Page 6 Operating instructions (for work) Preparation / Attachment / Assembly In order to attach the winch, reverse the tractor up to the winch, insert the lower link of the hydraulic three-point linkage into the winch's towing lugs, connect to the plug-in bolts and secure with a linchpin or R-clip.
  • Page 7 Operation / Control Operation by rope DESCRIPTION: The winch is controlled by two ropes. Blue rope: Clutch rope (pull the load) Orange rope: Brake rope (release the brake) – linchpin FUNCTION / OPERATION: To unwind the cable (open the brake): pull the orange rope until the brake lever is in a horizontal position.
  • Page 8 Operation by rope and hydraulic clutch cylinder / alternative 0 - can also be retrofitted but requires a single-acting control unit ASSEMBLY: As described for rope-operated winches (page 7). Connect the hydraulic hose. DESCRIPTION: Please refer to rope operation (page 8). Apart from using the rope, the clutch can also be operated via the vehicle's control unit.
  • Page 9 Remote cable control / control panel / alternative IV (prepared for radio control, electro-hydraulic, own oil supply) ASSEMBLY: As described for rope-operated cable winches (page 7) Plug the remote control unit into the tractor's socket outlet (7-pole) and switch the parking light on! DESCRIPTION: X = EMERCENCY STOP / STOP y = Clutch (pushbutton): Press to pull the load...
  • Page 10 A lifting spindle drive or electric speed adjustment is required for the Speed +/- function! MAX radio control system from HBC * Only MAXWALD winches with a disc brake allow an intermittent release of the brake! IMPORTANT!!! NO EXCEPTION - ALWAYS trigger the intermittent brake function before releasing the brake.
  • Page 11 Adjusting the HBC intermittent brake Attention: separate documentation for the Telenot system! The cable is only tensioned with an optimum adjustment, in other words it is not released in one single action but intermittently when under tension and thus wound perfectly. ATTENTION! The cable will form loops or be crushed if this function is not adjusted properly.

  • Page 12: Hydraulic Cable Entry Brake / Cable Discharge

    Option: hydraulic cable entry brake / cable discharge (can be retrofitted) ATTENTION: only use compacted cables with a "smooth" surface! ASSEMBLY: Please refer to the retrofitting instructions which have to be ordered separately. DESCRIPTION: Cable entry brake Cable discharge FUNCTION / OPERATION: Cable entry brake works automatically with the "Pull load"...

  • Page 13: Maintenance / Servicing

    Maintenance / Servicing Clean as necessary! - Lubrication – Drive chain: Remove the guard plate at the bottom and spray a small amount of chain lubricant onto the chain. ATTENTION: Only use a well-adhering chain-lubricant spray! NOTE: Do not use excessive amounts of lubricant to prevent the clutch disc and brake linings from being clogged.

  • Page 14: Faults

    Check the power supply (plugs, fuses, etc.) Contact MAXWALD Should you need any help with remedying the faults listed in this table or for any other troubleshooting, please feel free to contact us. Just call us at ++43 (0) 7612/47219-0...
  • Page 15 5) Spare parts list / Exploded drawings - 15 -...
  • Page 16 - 16 -...
  • Page 17 - 17 -...
  • Page 18 - 18 -...
  • Page 19 - 19 -...
  • Page 20 Spare parts Teil Bestell. Teilbezeichnung Stück Tafel -Nr. Seilwindenaggregat 11508 Stoppmutter 00601 Rahmenbügel mit Nabenhälfte (ab Bj. 84) 11018 3 Kugeln (vor Bj. 1980 = Bolzen) 11040 Kupplungsnabe 01529 Kugellager 6307.2 RS für Seiltrommel (bei Var. IV 4 Stück) 00411 Seiltrommel (80m/10mm, 130m/10mm, 160m/10mm) 00411 Bremsscheibe (lose, roh)
  • Page 21 Stück Tafel Antrieb 1. Gang = 1st Speed 35+35a 13508 Zahnrad Z=12 duplex mit Welle (220mm ab 2006) (vor Bj. 2000 = Z=15 mit Welle 204mm) (vor Bj. 1984 = Z=15 mit Welle untersch. Längen - bei Bestellung Länge angeben!) 36+36a 03511 Antriebskette duplex (72 Glieder) + Gekröpftes- und Verschlussglied) f.
  • Page 22 Stück Tafel Spulvorrichtung = Spooling arm 001077 Seilrolle Druchmesser 145mm 01529 Kugellager 6307.2 RS 01090 Distanzhülse für Lagerung (Seilrolle) 50+51 01091 Scheiben 01527 Schraube, Mutter, Sicherungsscheibe 00700 Segering 00701 Lager 00703 Schleifbügel 00704 Schwenkarm 00709 Bügel 00710 Winkel für Seilrolle 00714 Pendellager 00715...
  • Page 23 VAR. 0 Spare parts Var. 0 Nummer: Stück: Bezeichnung Hydraulikzylinder komplett + Gabelkopf inkl. Befestigungsbolzen und Splint Zylinderhalter = Einschalthebel komplett inkl. Schrauben Zugfeder Ø 3mm (oben) Zugfeder Ø 2,5mm (seitlich) inkl. Federplatte Winkelverschraubung Hydraulikschlauch 1.400mm Kupplungsstecker Schutzkappe für Kupplungsstecker Spanngurt (auf Foto nicht ersichtlich) - 23 -...
  • Page 24 Drawing – Var. IV - 24 -...
  • Page 25 Spare parts Var. IV Teil A 501 S / A5000 Stk. M2000 / A 516 S Stk. A 611 S / A 6000 Stk. Speicherladeblock Speicherladeblock Speicherladeblock Wegeventil Wegeventil Wegeventil Speicher Speicher Speicher Öltank komplett Öltank komplett Öltank komplett Hyd.Pumpe Hyd.Pumpe Hyd.Pumpe Zahnrad Hydr.Pumpe...
  • Page 26 SCHALTPLAN – ELEKTRO-HYDRAULISCHE STEUERUNG FUNKVORBEREITUNG Betätigung Schaltpult oder Funkfernsteuerung Öl für Steuerung z.B.: HD-Renolin B15 VG 46 (Fuchs) Öl für Getriebe z.B.: Supergear 80W 90 Ölmenge im Tank (vor 2008= 5l) ab April 2008 3,5 l Elektrik 12 V Ölwechsel empfohlen nach ca.
  • Page 27 Cable entry brake / hydraulic cable discharge 4+4a 2+2a 24x 26 1 - 1b Cable entry brake / cable discharge - 27 -...
  • Page 28 Bezeichnung Stk. 1+1a Seilrolle + Ausgleichscheibe (innen liegend) Passfeder (innen liegend) Seilführungsbügel Schrauben für Seilführungsbügel + Beilagscheiben Gehäuse (5to und 6to) 4+4a Flansch f. Ölmotor + Inbus-Schrauben Hauptlager Seilrolle Planetenmotor VERSCHR.-X GES Druckrollengehäuse mit mittigen Bolzen Druckfeder Schraube für Druckfeder + Beilagscheibe Bolzen für Druckrolle + Splinte Druckrolle mit Lager Schrauben für Ölmotorflansch + Beilagscheiben...
  • Page 29 Before working with the upon mentioned machine/s I/we and all persons, who will work with it/them, will read carefully the out handed instruction and work according it. The undersigned copy of this declaration must be returned to MAXWALD before the first use. __________________________...
  • Page 30 Applied harmonized standards, in particular:  EN 292 Safety of machines Company: MAXWALD-Maschinen GesmbH Address: 4694 Ohlsdorf/Austria, Irresbergstraße 1 Managing Director: Elisabeth Maxwald Signature: Elisabeth Maxwald e.h. Date: 2014 - 30 -...