Powertow 40 EZ Owner's Manual

Key ez thundervolt

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MODEL 35 / 40 EZ
KEY EZ
THUNDERVOLT
OWNER'S MANUAL
REV 2-25-05

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Summarization of Contents

Advanced Assembly
Tools Needed For Assembly
Lists the necessary tools for assembling the Powertow unit.
Assembly Package Includes
Details the components provided in the assembly kit for the Powertow.
DETAILED ASSEMBLY DIAGRAMS
Handle Assembly
Instructions and diagrams for assembling the handle mechanism of the Powertow.
Clutch Cable
Steps for routing and connecting the clutch cable assembly to the Powertow.
Transmission Shift Rod
Details on installing the shift rod and securing it with star push nuts.
Swing Arm Lanyard Cable
Instructions for connecting the lanyard cable to the swing arm.
Plastic Tie Wraps
Guidance on using tie wraps to manage cables on the Powertow handle.
Powertow (12 Volt Thundervolt)
ThunderVolt Battery Hold-Down Clamp Instructions
Step-by-step guide for installing the battery and its hold-down clamp.
Powertow Gas Units
Complete the Gasoline Engine Setup
Instructions for setting up the throttle quadrant for gas-powered units.
Oil Requirements
Recommendations for motor oil type and quantity for the Powertow engine.
Fuel Recommendations
Guidance on the type of fuel suitable for the Powertow gas engine.
ADAPTER-LANYARD ADJUSTMENT
EZ Hook-Up Procedure
Step-by-step guide for connecting the Powertow to an aircraft using the EZ hook-up.
Troubleshooting Adapter Slippage
Advice on resolving issues where adapters may slip or become misaligned.
Operating Instructions
Transmission and Hookup Procedures
Guidance on operating the transmission and hooking up the Powertow to an aircraft.
Gas and Electric Unit Operation
Instructions for starting and operating Powertow units, distinguishing between gas and electric.
Aircraft Maneuvering and Steering
Procedures for hangaring, moving, and steering aircraft with the Powertow.
Operational Tips and Practice
Advice for handling heavy aircraft, challenging conditions, and practicing operation.
THE LOCALIZER APPROACH TO HANGARING
Localizer Approach for Hangaring
Method for hangaring aircraft in tight spaces with specific clearance minimums.
Clutch and Transmission Schematic
Clutch and Transmission Operation
Explanation of how the clutch and transmission operate, including schematics.
Quicksilver Transmission Model 3500
Details on the Quicksilver transmission shifting and potential issues.
Lubrication
Information regarding the lubrication of the Quicksilver transmission.
GENERAL WARRANTY AND CONDITIONS
Warranty Terms and Returns
Outlines the satisfaction guarantee, return policy, and warranty periods.
Engine Manufacturer Warranty
Details on the warranty provided by the engine manufacturer for gasoline engines.
Unauthorized Attachments Void Warranty
Warning about how unauthorized accessories void the warranty and limit responsibility.
POWERTOW TROUBLESHOOTING
Transmission and Chain Problems
Solutions for transmission grease leaks, loose chains, and chain breaks.
Belt and Drive System Issues
Troubleshooting belt slippage, belts off pulleys, and driving when not squeezed.
Traction and Engine Performance Issues
Addressing poor traction and common engine problems like surges or starting difficulties.
Safety Precautions for Power Equipment
General Operating Safety Rules
Essential safety guidelines for operating any power equipment, including the Powertow.
Operational Restrictions and Warnings
Prohibitions on specific actions like changing gearing or operating in wet conditions.
Maintenance and Usage Guidelines
Recommendations for routine maintenance and proper usage of the Powertow.

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