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mainsboost
Mainsboost Charger Installation,
Operation & Maintenance Instructions
Please leave this instruction booklet with the home owner as it contains
important guarantee, maintenance and safety information
Read this manual carefully before commencing installation.
This manual covers all Mainsboost Charger units.
Mainsboost Charger
CE compliant product
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Table of Contents
Related Manuals for Mainsboost Charger MBC 300SV
Summary of Contents for Mainsboost Charger MBC 300SV
- Page 1 Operation & Maintenance Instructions Please leave this instruction booklet with the home owner as it contains important guarantee, maintenance and safety information Read this manual carefully before commencing installation. This manual covers all Mainsboost Charger units. Mainsboost Charger CE compliant product...
- Page 2 Mainsboost Charger pump assembly, consists of case, pump and connecting hoses. APPLICATION Mainsboost Charger is designed to offer stored clean, potable cold water under pressure for all domestic or small commercial applications where mains water is insufficient to offer consistent and reliable water services.
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Page 3: Table Of Contents
CONTENTS Page Checklist ..............4 Introduction . -
Page 4: Checklist
CHECKLIST IMPORTANT: Your Mainsboost Charger water performance system will be delivered in one box. Please check the contents within 24 hours of receipt and if any component is damaged, please contact Stuart Turner Ltd immediately. Package 1 Fig. 1 Item... -
Page 5: Introduction
How the Mainsboost Charger System works: The Mainsboost pressure vessel stores water from the rising main in a sealed water chamber, separated from the air space by a rubber diaphragm and pressurised to an optimum setting. When water is drawn off by downstream... -
Page 6: Important Facts Read Before Commencing Installation
2.13 The minimum allowable water temperature is 4 C. Pipework - General 2.14 Secure pipework: Ensure pipework to and from the Mainsboost Charger is independently supported & clipped to prevent forces being transferred to inlet and outlet branches of pump. Flexible hoses supplied must be used. -
Page 7: Location
3 LOCATION - GENERAL 3.11 Access: For emergencies and maintenance the Mainsboost Charger must be easily accessible. 3.12 Protection: The system must be located in a dry position, and protected from freezing. Avoid environments which have a high ambient temperature, high humidity or excessive condensation and salt damage, etc. -
Page 8: Terminology
4.12 Upstream The term ‘Upstream’ refers to the system configuration from the consumer’s stopcock to the point where the supply reaches the inlet port of the Mainsboost Charger Pump. 4.13 Downstream The term ‘Downstream’ refers to the system configuration from the outlet tapping on the Mainsboost Charger Pump, along the distribution header (if configured in this way) and into the distribution pipework and outlets. -
Page 9: Installation
5 INSTALLATION Select best position to mount Charger pump unit (Fig. 4). Selected position Fig. 4 1) Fit mounting plate onto wall ensuring level (Fig. 5). 2) Hook pump assembly onto mounting plate and secure in place using M6 set screw (Fig. - Page 10 (22, 28 or 35 mm). Having ensured the stopcock is turned off and (if installing on an existing Mainsboost system) drained it, remove a section of pipe to allow fitting of 2 tee pieces (not supplied), the lever valve and check valve (Fig. 6).
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Page 11: Electrical
6 ELECTRICAL 6.11 Regulations: The electrical installation must be carried out in accordance with the current local regulations by a qualified person. 6.12 Safety: In the interests of electrical safety a 30 mA residual current device (R.C.D. not supplied) should be installed in the supply circuit. This may be part of a consumer unit or a separate unit. -
Page 12: Wiring Diagram
6.18 Wiring diagram: BROWN BLUE 12 VAC GREEN/YELLOW BLUE 230 VAC/1PH/50Hz N N1 N2 L5 L4 L3 L2 L1 L BLUE BLACK SUPPLY BROWN BROWN CONTROLLER BROWN BLUE BLUE NOT USED NOT USED BROWN BROWN BLUE BLUE 12 -VE BROWN MAIN WINDING 13 +VE BLACK... -
Page 13: Commissioning
3 bar 3 bar 3.5 bar 3.5 bar Warning: Note PRV setting must not exceed 5.0 bar. Refer to the Mainsboost instruction manual for the correct commissioning of the vessels. Cont ... - 13 -... - Page 14 7.14 Control module: The control module (Fig. 8) has been factory pre-set to the following conditions. Settings as per factory preset: Set point SP: 3 bar Diff pressure DIFF: 0.5 bar Low pressure LPR: 0.2 bar High pressure HPR: 4.5 bar Pump run timer PRT: 180 Pump number...
- Page 15 Allow the pump to continue running until air has been completely purged from the system, all outlets will have to be opened and closed. All outlets have been closed, open the Mainsboost vessel isolation valve. The pump will continue to run to charge the system, this may take some time dependant on size and number of Mainsboost vessels fitted.
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Page 16: Technical Specification
8 TECHNICAL SPECIFICATION Pump Mainsboost Charger General Guarantee 3 years WRAS approval 1611336 System patent no. 2349908 Pump type Peripheral Features Mechanical seal EPDM / PTFE / Al. Oxide Flexible hoses Dry run protection ü Materials Pump body Brass Impeller... -
Page 17: Trouble Shooting
TROUBLE SHOOTING GUIDE 9.11 Alarm The Charger controller has an internal alarm buzzer. When the alarm is triggered the buzzer will sound and a related failure message will appear on the display. The alarm will sound when the following conditions occur:- when alarm sounds investigate and rectify cause. -
Page 18: Guarantee
We are confident this product will give you many years of trouble free service as all our products are manufactured to the very highest standard. The Mainsboost Charger pump is covered by the three year guarantee. Within the guarantee period we will repair, free of charge, any defects in the Mainsboost Charger resulting from faults in material or workmanship, repairing or exchanging the part affected or whole unit as we may reasonably decide. - Page 19 Cont ... - 19 -...
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Page 20: Declaration Of Conformity
DECLARATION OF CONFORMITY 2006/42/EC BS EN ISO 12100-1, BS EN ISO 12100-2, BS EN 809 2006/95/EC BS EN 60335-1, BS EN 60335-2-41 2004/108/EC BS EN 55014-1, BS EN 55014-2, BS EN 55022, BS EN 61000-3-2, BS EN 61000-3-3, BS EN 61000-4-2, BS EN 61000-4-3, BS EN 61000-4-4, BS EN 61000-4-5, BS EN 61000-4-6, BS EN 61000-4-11 1999/519/EC BS EN 62233...
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