WinAir ECO 800 Operating Manual
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WinAir ECO 800 Operating Manual

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  • Page 3: Table Of Contents

    OPERATING MANUAL : Compressor Screw 1 - INDEX 2 - FOREWORD 2-1 Declaration of incorporation ..........................p.5 2-2 Notes on the compressor ............................ p.6 2-3 Intended use................................ p.6 2-4 Technical data ..............................p.7 2-5 Maintenance and care ............................p.7 2-6 General information ............................. p.8 2-7 Garantee ................................
  • Page 4 7-4 Setting the operating pressure .......................... p.33 7-5 Regulating procedure ............................p.34 7-5-1 Regulating procedure for SC 800 / SC 1200 / ECO 800 / ECO 1200 ............p.34 7-5-2 Regulating procedure for SC 1900 / SC 2200 ................... p.35 8- FUELS 8-1 Recommended lubricant for compressor ......................
  • Page 5 Jonage, on ../ . . / . . Winair s.a.r.l - 2, rue Louis Renault 69330 JONAGE - France Téléphone : +33 (0)4 78 04 05 30 - Télécopie : +33 (0)4 78 04 04 26 contact@winair-compressor.com - www.winair-compressor.com...

  • Page 6: Notes On The Compressor

    ■ for sandblasting and paint-spraying operations ■ for cleaning machines and shuttering material ■ for blow-cleaning drilled holes WINAIR screw compressors are the result of many years of research and development. These prerequisites Any other use, or any additional use, for example as...

  • Page 7: Technical Data

    WINAIR agent. In case of damage, the trained technical staff will guarantee a fast, expert repair using WINAIR spare parts. Original WINAIR spare parts are manufactured according to the state of the art and guarantee continued reliable operation.

  • Page 8: General Information

    This operating manual is to help you to get to know the ■ wrong auxiliary materials compressor and to use it for its intended applications. ■ use of spare parts other than WINAIR original spare parts It contains important information about how to operate the compressor safely, costeffectively and with due care.

  • Page 9: Identification Of Safety Guidelines

    3-1 Identification of safety guidelines 3-2 General safety instructions Organizational measures WINAIR is not liable for any damage or injury resulting from the non-observance of these safety instruc- tions The operating instructions must always be at hand at the or negligence of the usual care and attention required place of operation of the machine.

  • Page 10: Changes And Modifications To The Machine

    OPERATING MANUAL : Compressor Screw Observe all safety and warning notices attached to the Define the machine operator’s responsibilities giving machine / unit. the operator the authority to refuse instructions by third persons that are contrary to safety regulations. See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible.

  • Page 11: Loading / Relocation / Travelling

    OPERATING MANUAL : Compressor Screw 3-4 Loading / Relocation / Travelling etc.) using suitable lifting gear. Loading / Relocation Always use a suitable transport vehicle with sufficient load carrying capacity. All loose parts that could fall down when the machine Before and immediately after completion of loading is lifted must first be removed or secured;...

  • Page 12: Installation / Starting And Normal

    OPERATING MANUAL : Compressor Screw 3-5 Installation / Starting and Normal Electrical connections must comply with local regulations. operation Install the machine so that it is as horizontal as possible; a slight inclination is permissible (see chapter 5). Installation Set up the machine in such a way that no inlets, outlets In addition to the general technical operation in or gates are blocked, even when the doors are open.
  • Page 13 OPERATING MANUAL : Compressor Screw Normal operation Never use compressed air to clean your clothing. When using compressed air to clean equipment take the utmost Before starting work, make yourself familiar with the care and always wear protective goggles. working environment at the place of operation. The The compressed air generated by these compressors working environment includes, for example, obstacles in must never be used for breathing unless it has been...

  • Page 14: Special Work / Maintenance

    OPERATING MANUAL : Compressor Screw Before connecting or disconnecting hoses, always close the machine exterior. the compressor outlet valves. Brief the operating personnel prior to starting special Before disconnecting a hose, always make sure that it is operations or maintenance work. Appoint a person to not under pressure.
  • Page 15 OPERATING MANUAL : Compressor Screw Before removing any pressurized part, separate the work. Only use original spare parts. power unit effectively from all sources of pressure and All maintenance and repair work may only be carried out release the pressure from the complete system. when the system is shut down, or, with electrical systems, Never use inflammable solvents or carbon tetrachloride when the mains power supply is switched off.
  • Page 16 OPERATING MANUAL : Compressor Screw pipes or atomizers are never directed at yourself or at carried out on a machine, the adjacent components have any other person during the inspection. to be protected by means of non inflammable material. The fuel used in these systems is highly inflammable, Before removing or overhauling a compressor, a motor toxic and poisonous.
  • Page 17 OPERATING MANUAL : Compressor Screw 3-7 Warning of speclal dangers enter the soil. Safety precautions for work with batteries Electric energy The fluid contained in batteries is diluted sulphuric acid Use only original fuses with the specified current rating. which can cause blindness if brought into contact with the eyes, or serious burns if brought into contact with Switch off the machine / unit immediately if trouble occurs the skin.
  • Page 18 OPERATING MANUAL : Compressor Screw Noise ■ do not leave the machine until the line which has been touched or damaged, has been switched off load. Sound-proofing elements on the machine / unit have to be active during operation (i.e. sound-proofing panels Before starting work on high-voltage as semblies and closed, etc.) after having cut out the power supply, the feeder cable...
  • Page 19 Note WINAIR accepts no responsibility for any damage or injury caused by noncompliance with these safety measures or non-compliance with nommal care and caution during the handling, operation, maintenance or repair of this compressor, even if not expressly stated in this operating manual.
  • Page 20 OPERATING MANUAL : Compressor Screw...
  • Page 21 OPERATING MANUAL : Compressor Screw 4 - CONSTRUCTION AND FONCTIONAL DESCRIPTION Pic. 1A - SC 800 / SC 1200 / ECO 800 / ECO 1200 Pic. 2A - SC 800 / SC 1200 / ECO 800 / ECO 1200 Pic. 1B - SC 1900 / SC 2200 Pic.

  • Page 22: Construction

    OPERATING MANUAL : Compressor Screw 4-1 Construction protection and easy handling. Compressor and engine The machine unit is mounted on rubber elements to dampen vibrations and to avoid structure-borne noise. Our machines are a sound-insulated compressor system. For convenient assembly, all individual parts of the body The heart of the system is a single-stage, oil-injected are bolted together using machine bolts.

  • Page 23: Installation Scheme

    8 - pressure retaining - and check valve 19 - screw compressor 9 - safety valve 20 - gazoline engine 10 - pressure reservoir 21 - blowdown switch 11 - fine separator (cartbridge) (1) : except SC 800 / SC 1200 / ECO 800 / ECO 1200...

  • Page 24: Functional Description

    Discharge system for cold statring (except SC (15), the oil cooler (16) and the diaphragm (14). The 800 / SC 1200 / ECO 800 / ECO 1200) optimum volume flow for each type of system is achieved by choking in diaphragm (14). The intake control valve...

  • Page 25: Wiring Diagram

    OPERATING MANUAL : Compressor Screw 4-4 Wiring Diagram Machines SC 800 / SC 1200 / ECO 800 / ECO 1200 with manual start ARRET MARCHE Figure 4A Machines SC 800 / SC 1200 / ECO 800 / ECO 1200 with electretic start...
  • Page 26 OPERATING MANUAL : Compressor Screw Machines SC 1900 / SC 2200 with electric start Bl/Y START A - main fuse B - engine switch C - oil level switch D - fuel cut solenoid E - starter motor F - battery Bl/Y Bl/Y G - charge coil...

  • Page 27: Transport

    OPERATING MANUAL : Compressor Screw 5 - TRANSPORT AND INSTALLATION 5-1 Transport All loose parts that could fall down during hoisting must first be removed or secured; pivoting parts like doors 5.1.1 Loading into the vehicule towbars etc. must be secured in such a way that they cannot move.

  • Page 28: Installation On Site

    When setting up the unit on ground that is not horizontal, clothing cannot be drawn in. or with a variable angle (see operating instructions) please consult WINAIR. The air intake is to be designed in such a way that no Secure wheels with chocks dangerous admixtures (inflammable solvent vapors etc.,...

  • Page 29: Checking Oil Levels

    For oil specifications, see engine instruction manual. 6-2 Battery Pic. 5A - SC 800 / SC 1200 / ECO 800 / ECO 1200 When working with battery acid (electrolyte), wear acidresistant goggles, gloves and apron.

  • Page 30: Filling Up The Fuel Tank

    OPERATING MANUAL : Compressor Screw 6-3 Filling up the fuel tank Compressors SC 1900 / SC 2200 Compressors SC 800 / SC 1200 Only fill up with fuel when the screw compressor is at a standstill. Only fill up with fuel when the Cleanliness is essential! Wait until the screw compressor is at a standstill.

  • Page 31: Initial Operation

    Caution: this may impair communication between persons. Warnings may not be heard. Inform supervisor. Every WINAIR screw com- pressor has already run in Starting-up compressor (SC 800 / SC 1200) : the factory and has already undergone a through test before shipment.
  • Page 32 OPERATING MANUAL : Compressor Screw Starting-up compressor (SC 1900 / SC 2200) : Start-up using jumper cables / auxiliary batteries Longer operation with an auxiliary battery or jumper cables connected can lead to sudden emissions of gas. An inflammable air / gas mixture is formed.

  • Page 33: Shut-Down

    Never connect any equipment without previously «purging» condensates and impurities from the hose. 7-4 Setting the operating pressure Pic.8A - SC 800 / SC 1200 / ECO 800 / ECO 1200 The setting of the operating pressure may only be carried out by a...

  • Page 34: Regulating Procedure

    OPERATING MANUAL : Compressor Screw 7-5 Regulating procedure 7-5-1 Regulating procedure for SC 800 / SC 1200 / ECO 800 / ECO 1200 Maximum pressure setting ■ start-up engine and leave it to warm up for about 10 mins ■ with pressure gauge (1), check maximum pressure ■...

  • Page 35: Regulating Procedure For Sc 1900 / Sc 2200

    OPERATING MANUAL : Compressor Screw 7-5-2 Regulating procedure for SC 1900 / SC 2200 Maximum pressure setting ■ start-up engine and leave it to warm up for about 10 mins ■ with pressure gauge (1), check maximum pressure ■ to set pressure, slacken lock nut (2) and tighten or slacken srew (3) to reach the right maximum pressure (see section 7.4).
  • Page 36 OPERATING MANUAL : Compressor Screw...

  • Page 37: Recommended Lubricant For Compressor

    OPERATING MANUAL : Compressor Screw 8 - FUELS 8-1 Recommended lubricant for If other lubricants are to be used, please contact: compressor WINAIR SAS 2, rue Louis RENAULT Note Z.I. de Velin 69330 JONAGE - FRANCE In these screw compressors, circulating oil has not Tel.
  • Page 38 OPERATING MANUAL : Compressor Screw Never use an oil / gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. Important Gasoline substitutes are not recommended; they may be harmful to the fuel system components. Gasoline is extremely flammable and explosive under certain conditions.

  • Page 39: Compressor Maintenance / Maintenance Schedule

    OPERATING MANUAL : Compressor Screw 9 - MAINTENANCE 9-1 Compressor maintenance / Control unit and solenoid valves Maintenance schedule Check retaining bolts and nuts for the first time after 20 hours, tighten if necessary In your own interest, tick the maintenance work carried out by you in the maintenance schedule: The warning sign «Attention! Air filter:...

  • Page 40: Maintenance Operations

    9-2-1 Compressor Air Filter Pic. 13A - SC 800 / SC 1200 / ECO 800 / ECO 1200 Pic. 12A - SC 800 / SC 1200 / ECO 800 / ECO 1200 Pic. 13B - SC 1900 / SC 2200 Cleaning: ■...

  • Page 41: Draining Oil Circuit

    ■ fill up the tank to the maxi-level. Recommended oil: see section 8. Pic. 14A - SC 800 / SC 1200 / ECO 800 / ECO 1200 Due to the low oil consumption, there is no need to check the level before 100 hours (except if a leak has been detected).

  • Page 42: Belts

    OPERATING MANUAL : Compressor Screw 9-2-6 Belts Pic. 16A - SC 800 / SC 1200 / ECO 800 / ECO 1200 Pic. 15A - SC 800 / SC 1200 / ECO 800 / ECO 1200 Pic. 15B - SC 1900 / SC 2200 Pic.

  • Page 43: Long Term Shutdown - Garaging

    OPERATING MANUAL : Compressor Screw 9-2-7 Long term shutdown - garaging Engine: ■ see manufacturers manual for specific operations.. Compressor: ■ remove air filter, push back the control valve and inject about 0.5 litre of compressor oil inside. Complete machine: ■...

  • Page 44: Troubleshooting

    OPERATING MANUAL : Compressor Screw 10 - TROUBLESHOOTING Problem Possible cause(s) Correction Engine stalls when the Engine too cold Let the engine warm up for a few minutes compressor air valve is Maxi-pressure out of adjustment See section 7.4 closed Idling speed too low.
  • Page 45 OPERATING MANUAL : Compressor Screw Problem Possible cause(s) Correction Chassis-mounted No fuel or contaminated fuel Fill up with fuel compressor will not start Fuel filter clogged Repair / Clean Fuel line loose, broken, or jammed Repair line Operating voltage low Charge battery or replace Electrical connection loose, corroded, or broken Repair Air in system...
  • Page 46 OPERATING MANUAL : Compressor Screw...
  • Page 47 OPERATING MANUAL : Compressor Screw...
  • Page 48 27/01/2017...

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