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Manuals
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McElroy Manuals
Power Tool
PitBull No.14
Operator's manual
McElroy PitBull No.14 Operator's Manual
Fusion machines
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Contents
Table of Contents
Bookmarks
Table of Contents
Limited Warranty
Table of Contents
Safety Alerts
Read and Understand
General Safety
Wear Safety Equipment
Heater Is Not Explosion Proof
Electric Motors Are Not Explosion Proof
Electrical Safety
Facer Blades Are Sharp
Heater Is Hot
Fusion Procedures
Periodically Check Temperature
Do Not Tow Fusion Machine at Speeds Greater than 5 MPH
Positioning Fusion Machine
Transporting 2LC and 2CU Units
Overview
Theory of Heat Fusion
Pitbull No.14 Cart
Reversible Jaws & Levers
Outrigger Pipe Supports
Electric Facer
Manual Facer
Cam Lock
Heater
Insulated Heater Stand
Operation
Read before Operating
Prepare Heater
Install Clamping Inserts
Loading Pipe into Machine
Inserting Facer
Positioning Pipe in Machine
Facing the Pipe Manually
Electric Facer
Check Alignment of Pipe
Check Heater Temperature
Inserting Heater
Heating the Pipe
Fusing the Pipe
Optional Use of Torque Wrench
Removing Pipe
Maintenance
Preventative Maintenance
Cleaning the Machine
Clean and Lubricate Guide Rods
Pivot Pins and Shafts
Remove Dirt
Clean and Lubricate Bearings
Clean Eyebolt Threads
Fasteners Must be Tight
Installing Butt Fusion Heater Adapters
Clean Heater Surfaces
Adjusting Heater Temperature
Heater Indicator Light
Facer and Blades
Facer Guides
Removable Cam Locks
Maintenance Checklist
Determine Fusion Force
Specifications
Optional Accessories
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Quick Links
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Fusion Procedures
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Preventative Maintenance
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Maintenance Checklist
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Operator's
Manual
®
®
No.2LC & PitBull
No.14
Fusion Machines
Manual: 433901
Revision: N 9/09
Original Language: English
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Related Manuals for McElroy PitBull No.14
Power Tool McElroy No.2LC Operator's Manual
Fusion machines (34 pages)
Summarization of Contents
Introduction to McElroy Fusion Machines
Thank You for Your McElroy Purchase
Acknowledges customer's purchase and introduces McElroy fusion machines.
World Class Training Opportunities
Highlights advanced training classes to enhance efficiency, productivity, safety, and quality.
Warranty and Legal Information
Limited Warranty, Return of Goods, and Liability
Details warranty coverage, return procedures, and disclaims liability for fusion joints.
Product Improvement, Information, and Proprietary Rights
Covers product changes, information confidentiality, and ownership of design rights.
Governing Law and Contact Information
Specifies applicable law (Uniform Commercial Code) and provides contact details.
Fusion Equipment Safety Guidelines
Safety Alerts and Understanding Manual Instructions
Explains hazard alert signs and emphasizes the importance of reading the manual.
General Safety, Equipment, and Electrical Precautions
Covers general safety, PPE, heater/motor explosion risks, and electrical safety.
Facer Blades, Heater Heat, Fusion Procedures, and Towing Safety
Addresses facer blades, heater heat, fusion procedures, towing limits, and temperature checks.
Machine Positioning and Transport Safety
Guides on safe positioning and transport of fusion machines.
Overview of Fusion Machine Components
Theory of Heat Fusion Process
Explains the principle of joining pipes using heat and pressure for a strong bond.
PitBull No.14 Cart Features and Mounting
Describes the cart's mobility features and how to mount the fusion machine.
Jaws, Levers, and Outrigger Pipe Supports
Details reversible jaws/levers and the function of outrigger pipe supports.
Electric Facer, Manual Facer, and Cam Lock System
Explains the operation of electric and manual facers, and the cam lock system.
Heater Operation and Insulated Heater Stand
Covers heater operation, indicator lights, and the purpose of the heater stand.
Operation of Fusion Machines
Pre-Operation Checks and Heater Preparation
Emphasizes reading the manual and preparing the heater before starting.
Machine Setup: Clamping Inserts, Loading Pipe, and Facer Insertion
Covers installing inserts, loading pipe, and inserting the facer into the machine.
Pipe Facing and Alignment Procedures
Details manual/electric facing, checking pipe alignment, and proper face-off.
Heater Temperature Verification and Pipe Heating
Guides on checking heater temperature with a pyrometer and heating the pipe.
Fusing, Cooling, and Pipe Removal Steps
Instructions for applying fusion force, holding, cooling, and removing the pipe.
Torque Wrench Use and Pipe Removal
Explains optional torque wrench use and procedures for removing the pipe.
Maintenance Procedures for Fusion Machines
Preventative Maintenance and Machine Cleaning
Covers general maintenance, cleaning, and lubricating guide rods/pins.
Bearing, Thread, and Fastener Maintenance
Details bearing cleaning, eyebolt thread care, and fastener checks.
Heater Adapter Installation and Surface Care
Guides on installing heater adapters and cleaning heater surfaces.
Heater Lights, Facer Blades, and Facer Guides
Explains heater lights, facer blades inspection, and cleaning facer guides.
Removable Cam Locks
Information on replacing worn or damaged cam locks.
Maintenance Checklist for Fusion Machines
A checklist for routine maintenance of the fusion machine.
Determining Fusion Force Calculations
Variable Definitions for Fusion Force
Defines key terms like O.D., t, SDR, and IFP used in calculations.
Formulas for Fusion Force Calculation
Presents formulas for calculating area and required fusion force.
Example Calculation and Torque Table
Demonstrates calculation with an example and provides a torque wrench table.
Specifications of McElroy Fusion Machines
Model No.2LC Specifications
Lists dimensions, weight, and heater specifications for the No.2LC.
Model PitBull No.14 Specifications
Lists dimensions, weight, heater, and facer specs for the PitBull No.14.
PitBull No.14 Cart Specifications
Provides dimensions and weight specifications for the PitBull No.14 Cart.
Optional Accessories for Fusion Machines
Manual Fusion Machine Stand Features
Details the features and benefits of the manual fusion machine stand for easier operation.
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