McElroy PitBull No.14 Operator's Manual

Fusion machines

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Operator's
Manual
®
®
No.2LC & PitBull
No.14
Fusion Machines
Manual: 433901
Revision: N 9/09
Original Language: English

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Table of Contents
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Summarization of Contents

Introduction to McElroy Fusion Machines
Thank You for Your McElroy Purchase
Acknowledges customer's purchase and introduces McElroy fusion machines.
World Class Training Opportunities
Highlights advanced training classes to enhance efficiency, productivity, safety, and quality.
Warranty and Legal Information
Limited Warranty, Return of Goods, and Liability
Details warranty coverage, return procedures, and disclaims liability for fusion joints.
Product Improvement, Information, and Proprietary Rights
Covers product changes, information confidentiality, and ownership of design rights.
Governing Law and Contact Information
Specifies applicable law (Uniform Commercial Code) and provides contact details.
Fusion Equipment Safety Guidelines
Safety Alerts and Understanding Manual Instructions
Explains hazard alert signs and emphasizes the importance of reading the manual.
General Safety, Equipment, and Electrical Precautions
Covers general safety, PPE, heater/motor explosion risks, and electrical safety.
Facer Blades, Heater Heat, Fusion Procedures, and Towing Safety
Addresses facer blades, heater heat, fusion procedures, towing limits, and temperature checks.
Machine Positioning and Transport Safety
Guides on safe positioning and transport of fusion machines.
Overview of Fusion Machine Components
Theory of Heat Fusion Process
Explains the principle of joining pipes using heat and pressure for a strong bond.
PitBull No.14 Cart Features and Mounting
Describes the cart's mobility features and how to mount the fusion machine.
Jaws, Levers, and Outrigger Pipe Supports
Details reversible jaws/levers and the function of outrigger pipe supports.
Electric Facer, Manual Facer, and Cam Lock System
Explains the operation of electric and manual facers, and the cam lock system.
Heater Operation and Insulated Heater Stand
Covers heater operation, indicator lights, and the purpose of the heater stand.
Operation of Fusion Machines
Pre-Operation Checks and Heater Preparation
Emphasizes reading the manual and preparing the heater before starting.
Machine Setup: Clamping Inserts, Loading Pipe, and Facer Insertion
Covers installing inserts, loading pipe, and inserting the facer into the machine.
Pipe Facing and Alignment Procedures
Details manual/electric facing, checking pipe alignment, and proper face-off.
Heater Temperature Verification and Pipe Heating
Guides on checking heater temperature with a pyrometer and heating the pipe.
Fusing, Cooling, and Pipe Removal Steps
Instructions for applying fusion force, holding, cooling, and removing the pipe.
Torque Wrench Use and Pipe Removal
Explains optional torque wrench use and procedures for removing the pipe.
Maintenance Procedures for Fusion Machines
Preventative Maintenance and Machine Cleaning
Covers general maintenance, cleaning, and lubricating guide rods/pins.
Bearing, Thread, and Fastener Maintenance
Details bearing cleaning, eyebolt thread care, and fastener checks.
Heater Adapter Installation and Surface Care
Guides on installing heater adapters and cleaning heater surfaces.
Heater Lights, Facer Blades, and Facer Guides
Explains heater lights, facer blades inspection, and cleaning facer guides.
Removable Cam Locks
Information on replacing worn or damaged cam locks.
Maintenance Checklist for Fusion Machines
A checklist for routine maintenance of the fusion machine.
Determining Fusion Force Calculations
Variable Definitions for Fusion Force
Defines key terms like O.D., t, SDR, and IFP used in calculations.
Formulas for Fusion Force Calculation
Presents formulas for calculating area and required fusion force.
Example Calculation and Torque Table
Demonstrates calculation with an example and provides a torque wrench table.
Specifications of McElroy Fusion Machines
Model No.2LC Specifications
Lists dimensions, weight, and heater specifications for the No.2LC.
Model PitBull No.14 Specifications
Lists dimensions, weight, heater, and facer specs for the PitBull No.14.
PitBull No.14 Cart Specifications
Provides dimensions and weight specifications for the PitBull No.14 Cart.
Optional Accessories for Fusion Machines
Manual Fusion Machine Stand Features
Details the features and benefits of the manual fusion machine stand for easier operation.

Table of Contents