Saturn 230 Operator's Manual

Saturn 230 Operator's Manual

Multi-oil furnace saturn 125-burner
Table of Contents

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FURNACE MODELS: SATURN™ 140 and SATURN™ 230
PUBLICATION DATE: 6/13/11, Rev. 3
WARNING: DO NOT assemble, install, operate, or maintain this equipment without first
reading and understanding the information provided in this manual. Installation and
service must be accomplished by qualified personnel. Failure to follow all safety precautions
and procedures as stated in this manual may result in property damage, serious personal injury
or death.
IMPORTANT FOR U.S. INSTALLATIONS: All installations must be made in accordance with state and local codes
which may differ from the information provided in this manual. Save these instructions for reference.
IMPORTANT FOR CANADIAN INSTALLATIONS: These instructions have been reviewed and accepted by
Underwriters' Laboratories of Canada as being appropriate for the installation of the ULC labelled products
identified herein. The use of these instructions for the installation of products NOT bearing the ULC label and
NOT identified herein may result in an unacceptable or hazardous installation.
IMPORTANT FOR CANADIAN INSTALLATIONS: The installation of this equipment is to be accomplished by
qualified personnel and in accordance with the regulation of authorities having jurisdiction and CSA Standard B 139,
Installation Code for Oil Burning Equipment.
OPERATOR'S MANUAL
MULTI-OIL FURNACES
with SATURN™ 125 BURNER
U.L. Listed Used Oil
Burning Appliance
#MH15393 (N)
U.L.-C Listed
#CMP217
CLEAN BURN PART # 43224

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Summarization of Contents

Introduction and Safety
Guide to the Operator's Manual
Overview of the manual's structure and usage guidance.
Understanding Furnace Safety
Essential safety precautions for furnace installation and operation.
Guidelines for Furnace Usage and Fuel
Proper usage, approved fuels, and EPA regulations for the furnace.
Unpacking and Furnace Assembly
Unpacking and Component Inspection
Procedures for safely unpacking and verifying all furnace components.
Furnace Assembly Steps
Overview and required tools for assembling the Clean Burn furnace.
Burner Installation and Connection
Steps for installing the burner, checking settings, and connecting lines.
Furnace Installation: Location, Mounting, and Piping
Installation Location and Clearances
Guidelines for selecting a location and maintaining safe installation clearances.
Furnace Mounting Methods
Instructions for ceiling, raised platform, and floor mounting the furnace.
Oil Tank and Piping Installation
Specifications and procedures for oil tank, suction, and pressure line installation.
Furnace Installation: Systems and Wiring
Wiring and Electrical Connections
Safety warnings and procedures for wiring the furnace and associated components.
Stack and Vent System Installation
Guidelines for installing the furnace stack, damper, and safety switch.
Operation and Maintenance
Metering Pump Priming and Vacuum Testing
Procedures for priming the metering pump and testing suction line integrity.
Burner Startup and Adjustment
Steps for starting the burner, adjusting air, and observing flame.
Oil Primary Control and Limit Switches
Procedures for resetting the primary control and understanding limit switches.
Draft Adjustment and Backdraft Solutions
Adjusting draft, solving draft problems, and managing exhaust fan effects.
Routine Furnace Maintenance
Schedule and procedures for periodic burner inspection, filter cleaning, and tune-ups.
Troubleshooting
Furnace Operation Flow Chart
A flowchart detailing the burner and furnace operation sequences.
Common Burner and Pump Issues
Troubleshooting steps for common problems like no-run, intermittent shutdowns, and pump issues.
Appendices
Technical Specifications and Dimensions
Technical data, dimensions, and component lists for furnaces and burners.
Wiring Diagrams and Schematics
Electrical diagrams for furnace, burner, and metering pump connections.
Service Record Keeping
Template for documenting furnace maintenance and service history.

Table of Contents