Table of Contents

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NUM
1020/1040/1050/1060
M and W
OPERATOR
MANUAL
0101938821/2
08-98
en-938821/2

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Summarization of Contents

Review
System Overview
Provides an overview of the CNC system and its basic notions.
Machine Overview
Details the machine's coordinate system, axis definitions, and travel limits.
Product Presentation
Environment
Describes the CNC's operating environment and system identification.
Switching on/off
Covers procedures for powering the CNC on and restarting after an emergency stop.
System Identification
Explains how to access system customization attributes and information.
Operator Panel Description
NUM Panels and Sub-Assemblies
Details the various NUM panels and their components, including screens and softkeys.
Interactions Between Mode Selections and Display Pages
Explains how mode selections interact with display pages and the status window.
Available Controls and Indicators
Describes the keyboard keys, function keys, and indicators on the operator panel.
Special Keyboard Operations
Covers special keyboard functions like hardcopy and sound settings.
Use of a 102/105-Key Keyboard with the Compact Panel
Details connecting and using standard PC keyboards with the compact panel.
Display System Utilization
Inch/Metric Unit Conventions
Explains how the system displays dimensions in millimeters or inches.
Display of Tool Position
Shows how to display current coordinates relative to the programme or measurement origin.
Display of Shifts
Illustrates how to display shifts (DAT1, DAT2, DAT3) and programme origin eccentricity.
Display of Tool Data and Tool Corrections
Details how to display tool dimensions, wear offsets, and correction numbers.
Display of Programmes
Covers accessing programme lists, viewing programme details, and navigating through programmes.
Display of a Programme in Graphic Mode
Explains how to select graphic display parameters and trace part contours.
Display of Active Data
Shows how to display machining data related to the currently executing block.
Display of Programme-Being Executed
Details how to view the programme area being executed with the current block highlighted.
Display of Programme Variables and Equivalent Address Table
Covers displaying programme variables and their equivalent address table.
Display of Inputs/Outputs
Explains how to display CNC communication, operator messages, and PLC data.
Access to Maintenance Functions
Describes how to access system maintenance functions and utilities.
CNC Operation
Preliminary Operations
Covers initial system setup, including axis homing and operator-controlled jogging.
Preparation for Machining
Details part setup, tool setting, and inputting shifts and scaling factors.
Manual Data Input
Explains how to manually input and execute instructions without storing them in a program.
Automatic Programme Execution
Covers loading, creating, debugging, and executing programmes automatically.
Operational Problems
Indicator "FDHLD" Displayed
Troubleshooting for the FDHLD indicator, involving message display and feed authorization.
No Movement in Manual Mode
Troubleshooting steps when manual controls do not generate movement.
No Movement in Automatic Mode
Troubleshooting for lack of movement in automatic mode, checking indicators and parameters.
No Cycle Start
Troubleshooting steps when the cycle does not start and the INCYC indicator is absent.
No Block Sequencing
Addresses issues with block sequencing, including INCYC indicator status.
Faults Detected by the System
Explains system fault indicators like NC?? and associated error messages.
Data Modification
Warns about potential path offsets due to data modifications and the need for readjustment.
Failure on Analogue Input/Output Cards
Guidance on checking fuses for I/O card failures and replacing them.
Power Failures
Procedure for restarting machining operations after a power failure.
System Faults
Hardware Fault
Addresses hardware faults identified by messages like PARAMETER TABLE CHECKSUM ERROR.
Customisation Error
Deals with customisation errors indicated by OPTIONS NOT VALID message, inhibiting modes.
Temporary Customisation
Handles temporary customisation messages indicating the system is not warranted.
Customisation Overrun
Addresses errors related to incorrect axis/spindle counts during customisation.
Sampling Period Too Small
Deals with sampling period errors and suggests adjusting parameter P50.
Parameter Table Not Conforming to Software Version
Warns about parameter table mismatches after software updates and requests re-initialisation.
A Declared Axis Missing
Handles errors where a declared axis is missing, requiring parameter adjustment.
Not Enough Memory to Execute the Pocket Module
Addresses memory issues preventing pocket module execution, suggesting RAM addition.
Wrong Number of PLC Axes
Deals with mismatches between declared PLC axes and customisation settings.
Incorrect Sampling Period with UC SII CPU
Handles sampling period errors for UC SII CPU, requiring parameter adjustment.
Sensor Declared Connected Several Times to the QVN Card
Addresses errors where a QVN sensor is declared multiple times, requiring address correction.
Incoherent QVN Sensor Address
Deals with sensor addresses outside authorised values for parameters P70/P71.
Sensor Declared on QVN Card but Detected on an Axis Card
Handles sensor declaration mismatches between QVN and axis cards.
Undeclared Speed Sensor Connected to the QVN Card
Addresses undeclared speed sensors connected to QVN card, requiring parameter P70 adjustment.
Speed Sensor Declared Several Times
Deals with speed sensors declared multiple times, requiring address correction in P71.
Speed and Position Sensor Declared on Several Axes
Handles errors where sensors are declared on multiple axes, requiring address correction.
Position Sensor Not Found on Axis Card and Not Declared as QVN Sensor
Addresses missing position sensors on axis cards or incorrect QVN declarations.
Several Axis Drive Sensors Have the Same Address
Deals with multiple sensors sharing the same address, requiring address modification.
List of Drives Different from the List of QVN Axes
Handles mismatches between drive addresses and QVN axes, requiring code changes.
QVN Axes Missing
Addresses missing QVN axes due to incorrect parameter P3 settings.
Missing QVN Measured-Only Axes
Deals with missing QVN measured-only axes, requiring parameter P2 adjustment.
Sampling Period Not Within the Authorised Values
Handles sampling period errors for DISC, requiring parameter P50 adjustment.
Editing Parameter P98
Warns about P98 changes after software updates and potential deletion of assembler programs.
Operator-Accessible Maintenance
Hardware Maintenance
Covers replacement of components like batteries and fuses, and adding memory modules.
Accessing the Utilities
Details accessing CNC utilities and utility programs for system management.
Serial Line Parameters
Explains how to set and select serial line configurations for communication.
Customising the Colour Palette
Guides on changing and selecting screen colours using the colour palette.
Backing up Machine Data
Covers backing up and restoring machine data, including options, parameters, and calibration.
Setting the Date and Time
Details how to set the system date, time, and day of the week.
Battery Management Update
Covers updating battery replacement dates and managing battery status.
Protected Memory Area Management
Explains managing protected memory areas for programs, including password and copy operations.
Customisation of the System
Covers system customization steps like checking job references and locking settings.
Appendix A Function Summary Tables
ISO Programming Syntax
Summarizes G, M, and additional functions used in ISO programming language.
Parametric Programming Syntax
Details programme variables (L) and external parameters (E) in PLC and NC memory.
Profile Geometry Programming (PGP) Syntax
Explains the syntax for programming profiles using geometric elements in PGP.
Appendix B List of Errors
Miscellaneous Errors and Machine Errors
Lists miscellaneous and machine errors with their corresponding error numbers.
Parametric Programming Errors
Details errors encountered in parametric programming, including function and syntax issues.
Profile Geometry Programming (PGP) Errors
Lists errors specific to PGP, related to endpoint determination and geometry definitions.
Miscellaneous Errors
Covers miscellaneous errors not categorized elsewhere.
Request for Movements Outside the Machine Travel Limits
Lists errors related to axis movements exceeding travel limits.
Structured Programming Errors
Details syntax errors and limitations in structured programming.
Axis Errors
Covers errors related to axis signals, pulse generators, and servo control.
Errors in Pocket Cycles
Lists errors encountered during pocket cycle programming.
Axes Not Identified on the Bus
Addresses errors where declared axes are not detected on the bus.
Dynamic Operators in C
Lists errors related to dynamic operations in C programming.
Spline Curve Interpolation Errors
Details errors specific to spline curve interpolation.
Errors in Numaform
Lists errors encountered in the Numaform software.
Cycle Programming Errors
Covers errors related to cycle programming, including positioning and tool compatibility.
Appendix C Use of Peripherals
CNC / Peripheral Interconnection
Covers interconnection diagrams and principles for CNC and peripherals.
Connection to a Peripheral Device
Details connections to peripherals like PCs, tape readers, printers, and diskette drives.
Connection to a Computer
Explains connection procedures and communication protocols with computers.
Appendix D Information Concerning the Exchange Area Bit
Information Concerning the Exchange Area Bit
Provides Ladder addresses for bits in the exchange area corresponding to mnemonics.

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