Related Manuals for Perfecta 115 UC
Summarization of Contents
General Instructions
Safety Inspection
Mandatory inspection of machine safety devices and control systems every five years.
Knife Drive
Setting the Automatic Stopping Device
Timing of control switches S52, S53, S54 on the crankshaft for safe machine operation.
Knife Drive Clutch and Brake Assembly
System design of the armature disk, brake lining, and clutch lining for machine braking.
Checking and Setting the Air Gap
Annual check and adjustment of air gap A in the clutch/brake assembly using shims.
Checking the Bearing Play
Procedure to check for play in antifriction bearings for specific machine sizes.
Clamping System
Gap Between the Knife Back and the Clamp Edge
Adjusting the gap 's' between the knife back and clamp edge using shims for machine size 76.
Play in the Clamp Guideways
Adjusting shims or eccentric pins to reduce play in clamp guideways for various machine sizes.
Play in the Clamp Guideways (Details)
Readjusting roller guideways for machine size 92 and adjusting strip for 115/132.
Cutting System
Play in the Knife Beam Guideways
Checking and readjusting play in knife beam guideways for machine sizes 76/92.
Play in the Knife Beam Guideways (Details)
Checking and readjusting play in knife beam guideways for machine sizes 115/132 and 168.
Readjusting the Knife Cut-Through Position
Procedure for readjusting the knife cut-through position for machine sizes 76/92.
Non-Repeat Device
Explanation of the mechanical non-repeat device for enhanced safety.
Setting Instructions
Setting chain length and aligning switches for machine size 76.
Setting Instructions (Details)
Setting chain length and aligning switches for machine sizes 92, 115/132, and 168.
Measuring System
Calibrating the Measuring System
Procedure for calibrating the internal measuring system via the service menu.
Setting the Proximity Switches
Adjusting front and rear proximity switches for accurate measurement positioning.
Hydraulic Clamping System
Machine at Basic Position (free circulation)
Describes the initial hydraulic system state when the motor is on and pump runs.
Pre-Clamping
Operation of the VDR valve by pedal for the pre-clamping stage of the hydraulic system.
Cut Triggering (Clamp Fast Speed)
How two-hand controls activate valves for fast-speed piston movement during cut triggering.
Main Clamping
Pressure build-up in cylinder chambers due to overflowing of valve VD2.
Decompression
Pressure relaxation in the cylinder chamber after the cut through the control system.
Clamp Return
Process of the clamp moving up and returning to its basic position.
Stroke Limit Function
Procedure for preselecting the stroke limit via the machine's setting menu.
Start-Up
Instructions for filling hydraulic oil, system ventilation, and checking clamp movement.
Adjusting the Hydraulic Clamping System
Guidelines for adjusting pressure-relief valves VD1, VD1.1, VD2, and VD3.
Checking the Adjustment
Checking pressure stages at test points M1 or M2 with a test pressure gauge.
Main Clamping Pressure Setting Instructions
Guidance on selecting appropriate clamping pressure for different stock types.
Malfunctions in the Hydraulic Clamping System (Details)
Adjusting the S69.1 Stroke Limit Pedal Switch
Instructions for adjusting the stroke limit function switch on the pedal.
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