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SCRAMBLER 90
Service manual
Polaris SCRAMBLER 90 Service Manual
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Also See for SCRAMBLER 90
:
Safety and maintenance manual
(221 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
General Information Chapter 1 1 General Information/ Maintenance
Scrambler
Scrambler
Table of Contents
Chapter 1 General Information/ Maintenance
Serial Number Location
Sportsman
Specifications
Inspection Schedule
Paint Codes
Publication Numbers
Lubricant and Maintenance Products
Special Tools
Standard Torque Specifications
Glossary of Terms
Youth Models
Vehicle Inspection/Adjustments
Transmission Lubrication
Idle Speed Adjustment
Throttle Operation / Air Screw Adjustment
Throttle Cable / ETC Adjustments
Oil Pump Adjustment / Bleeding
Oil Pump Bleeding
Fuel System
Oil Tank
Carburetor Draining
Oil Pump Troubleshooting
Air Filter Service
Compression Test
Wheel/Hub/Spindle Torque Table
Wheel Removal Front/Rear
Wheel Installation
Tire Pressure
Tire Inspection
Wheel Alignment
Camber and Caster
Chapter 2 Engine/Transmission/Cvt
Engine / Transmission / CVT
CVT Exploded View
Special Tools
Torque Specifications
Engine Removal
Engine Disassembly
Engine Installation
Transmission Service
Engine Component Inspection
Electrical
Scrambler
Scrambler
Engine Reassembly
Starter Drive One Way Clutch
Fuel System/Carburetion Chapter 3 Carburetion
Jetting Guidelines
Carburetor Operation
Sportsman
Carburetor Specifications
CHAPTER 3 CARBURETION Carburetorexploded View
Optional Main Jets
Float System
Jet Needle / Needle Jet / Throttle Opening
Jet Needle/ Needle Jet 3/8--3/4 Throttle
Pilot System
SLIDE CUTAWAY (1/8-3/8 Throttle)
Fuel Delivery
Main System
Needle and Seat Leakage Test
Carburetor Float Bowl Draining
Cold Weather Starting Procedure
Troubleshooting
Chapter 4 Body/Steering/Suspension
Engine Mounting
Torque Specifications / Special Tools
Shocks and Springs
Suspension A-Arms
Steering
Front Brake
Rear Brake and Axle
Fuel and Oil Tank
Scrambler Front and Rear Cab
Sportsman Front and Rear Cab
Sportsman Handlebar Assembly
Scrambler Handlebar Assembly
Electrical Chapter 5 Electrical
Chapter 5 Electrical
Electrical Service Notes
Special Tools
Brakelight Bulb Replacement
Battery Activation
Battery Inspection/ Removal
Battery Testing
Battery Installation
Load Test
Charging Procedure
Routine Maintenance
Off Season Storage
Charging System Testing
Alternator Output Test
Charging System Break Even Test
Current Draw / Key off Test
Starter System Troubleshooting / Voltage Drop Test
Spark Plug
Brush Inspection/ Replacement
Starter Motor Disassembly
Armature Testing
Starter Assembly
Electronic Throttle Control (ETC)
Cranking Tests
Ignition System Troubleshooting
Coil Testing
Quick Reference Diagram
Scrambler 90/Sportsman 90/Predator 90 Wiring Diagram
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Scrambler 90/Sportsman 90/Predator 90 Wiring Diagram
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See also:
Owner's Manual
T h e Wa y O u t .
SCRAMBLER 50
SCRAMBLER 90
SPORTSMAN 90
PREDATOR 90
SERVICE MANUAL
PN 9918068
Table of
Contents
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Chapters
General Information Chapter 1 1 General Information/ Maintenance
5
Chapter 2 Engine/Transmission/Cvt
29
Fuel System/Carburetion Chapter 3 Carburetion
55
Chapter 4 Body/Steering/Suspension
69
Electrical Chapter 5 Electrical
85
Table of Contents
Troubleshooting
Oil Pump Troubleshooting
22
Troubleshooting
67
Starter System Troubleshooting / Voltage Drop Test
94
Ignition System Troubleshooting
100
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