Heatmaster 70 TC Installation, Operation And Maintenance Instructions

Heatmaster 70 TC Installation, Operation And Maintenance Instructions

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INSTALLATION, OPERATION AND
INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
HeatMaster
25 - 35 - 45 - 70 - 85 - 120
664Y6800 • A
EN
FR
NL
ES
IT
®
TC
DE
PL
RU

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Summarization of Contents

General Recommendations
Essential Recommendations for Safety
Provides critical safety guidelines for appliance installation and modification.
Essential Recommendations for Correct Operation
Outlines key advice for ensuring the appliance functions correctly and safely.
User's Guide
Instructions for the End User
Provides essential instructions for safe gas leak response and product handling.
Periodic Checks
Details regular checks for system water pressure and potential leaks.
Control Panel
Explains the components and functions of the boiler's control panel interface.
Parameter Setting
Guides on how to adjust boiler settings like DHW and heating temperatures.
Appliance Description
Detail of Components
Lists and describes the various components of the HeatMaster TC boiler.
Burner Description
Details the ACV AIR/GAS premix BG 2000-M burner and its main components.
Technical Characteristics
Burner Characteristics
Provides technical data on burner fan speeds for different gas types.
Single Gas Categories
Details single gas categories and their country-specific compatibility.
Double Gas Categories
Details double gas categories and their country-specific compatibility for specific models.
Combustion Characteristics
Presents data on input, output, efficiency, NOx, CO, and CO2 levels.
Electrical Characteristics (Standard Pump)
Specifies electrical ratings for models with a standard charging pump.
Electrical Characteristics (High Efficiency Pump < 70 kW)
Specifies electrical ratings for models < 70 kW with a high efficiency pump.
Electrical Characteristics (High Efficiency Pump ≥ 70 kW)
Specifies electrical ratings for models ≥ 70 kW with a high efficiency pump.
Dimensions
Provides detailed dimensions and connection sizes for various boiler models.
Chimney Connection Characteristics
Defines flue pipe dimensions, temperatures, and pressure drop limits.
Boiler Room Ventilation
Specifies air vent opening dimensions for boiler room ventilation.
Flue Pipe Connection Types
Explains different types of flue pipe connections like C13, C33, C43, C53.
Flue Pressure Drop Calculation
Guides on calculating flue pressure drop and equivalent straight pipe length.
Hydraulic Characteristics
Details water capacity and pressure drop for primary and DHW circuits.
DHW Performance
Presents performance data for domestic hot water delivery.
Maximum Operating Conditions
Specifies maximum service pressure and operating temperatures for the boiler.
Installation
Package Contents
Lists all items included in the boiler package upon delivery.
How to Move the Boiler
Provides guidance on safely moving the boiler using appropriate equipment.
Safety Instructions for Installation
Covers essential safety measures for electrical, flue, and hydraulic connections.
Corrosion and Scaling Prevention
Recommends measures to prevent corrosion and scaling in heating systems.
Tools Required for Installation
Lists the necessary tools for performing the boiler installation.
Boiler Preparation
Outlines steps for preparing the boiler before final positioning.
DHW Connection
Details the principle diagrams and recommendations for domestic hot water connections.
Heating Connection
Explains typical high and low temperature heating circuit connection diagrams.
High Temperature Heating Circuit
Illustrates the typical connection for a high temperature heating circuit.
Low Temperature Heating Circuit
Illustrates the typical connection for a low temperature heating circuit.
Gas Connection
Provides essential safety and operational recommendations for gas connections.
Conversion to Propane
Describes the procedure for converting the boiler from natural gas to propane.
Gas Circuit Connection
Illustrates the physical connection of the gas circuit to the boiler.
Starting Up
Safety Instructions for Starting Up
Highlights safety precautions and access restrictions for starting up the boiler.
Tools Required for Starting Up
Lists the tools necessary for the boiler start-up procedure.
Checks Before Starting Up
Specifies essential checks for flue pipe and hydraulic circuit connections.
Filling the System
Provides step-by-step instructions for filling the DHW and heating circuits.
Starting Up the Boiler
Outlines the procedure for powering on and initially operating the boiler.
Checking and Adjusting the Burner
Guides on how to check and adjust burner combustion parameters like CO2.
Maintenance
Safety Instructions for Boiler Maintenance
Emphasizes electrical safety and precautions against hot water during maintenance.
Tools Required for Maintenance
Lists the essential tools needed for performing boiler maintenance tasks.
Boiler Shut Down for Maintenance
Details the procedure for safely shutting down the boiler before maintenance.
Periodic Boiler Maintenance Tasks
Defines a schedule for end-user and professional periodic maintenance.
Burner Electrode Maintenance
Explains the removal, check, and reinstallation procedure for the burner electrode.
Burner Removal and Reinstallation
Provides steps for safely removing and reinstalling the boiler burner assembly.
Cleaning the Exchanger
Describes the process for cleaning the boiler's heat exchanger.
Condensate Recovery Dish Cleaning
Details how to remove and clean the condensate recovery dish and trap.
Draining the Boiler
Outlines procedures for draining both the heating and DHW circuits.
Restarting After Maintenance
Guides on procedures to follow after maintenance to restart the boiler.
Troubleshooting and Boiler Marking
Advises on consulting manuals for problems and locating the boiler's type plate.

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