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INSTALLATION, OPERATION AND
INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
HeatMaster
25 - 35 - 45 - 70 - 85 - 120
664Y6800 • A
EN
FR
NL
ES
IT
®
TC
DE
PL
RU

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Summarization of Contents

General Recommendations
Essential Recommendations for Safety
Crucial safety guidelines for appliance installation and use.
Essential Recommendations for Correct Operation
Guidelines for ensuring optimal and long-lasting appliance performance.
User's Guide
Instructions for the End User
Essential instructions for end-users regarding safe operation and emergency procedures.
Periodic Checks
Routine checks to ensure the appliance operates correctly and safely.
Control Panel
Explanation of the boiler's control panel layout and functions.
Parameter Setting
Information on adjusting boiler settings for optimal operation by end-users and installers.
DHW Mode
How to enable/disable and set the Domestic Hot Water (DHW) temperature.
Central Heating Mode
How to enable/disable and set the Central Heating temperature.
Appliance Description
Detail of Components
A detailed list and identification of the various parts of the boiler.
Burner Description
Description of the ACV AIR/GAS premix BG 2000-M burner and its components.
Technical Characteristics
Burner Characteristics
Technical data and specifications related to the boiler's burner performance.
Single Gas Categories (All models)
Table detailing gas categories and country compatibility for all models.
Double Gas Categories (HM 70 / 85 / 120 TC only)
Table detailing double gas categories for specific HM TC models.
Combustion Characteristics
Technical data on combustion efficiency, NOx, CO, CO2, and gas flow rates.
Electrical Characteristics (HM TC Equipped with Standard Pump)
Electrical specifications for models with a standard charging pump.
Electrical Characteristics (HM TC < 70 kW High Efficiency Pump)
Electrical specifications for models under 70 kW with a high efficiency pump.
Electrical Characteristics (HM TC  70 kW High Efficiency Pump)
Electrical specifications for models 70 kW and above with a high efficiency pump.
Dimensions
Detailed dimensions of the boiler models and connection sizes.
Boiler Clearance
Recommended clearances around the boiler for installation and maintenance.
Chimney Connection Characteristics
Technical data for connecting the flue pipe, including dimensions and temperature limits.
Flue Pressure Drop Calculation
Guidance on calculating flue pressure drop and equivalent straight pipe lengths.
Hydraulic Characteristics
Data on the boiler's water capacity and pressure drop curves.
DHW Performance
Performance data related to Domestic Hot Water output under various conditions.
Maximum Operating Conditions
Key operating limits including pressure and temperature for the boiler.
Installation
Package Contents
List of items included in the boiler packaging upon delivery.
How to Move the Boiler
Instructions and considerations for safely moving the boiler.
Safety Instructions for Installation
Critical safety instructions that must be followed during boiler installation.
Corrosion and Scaling Prevention
Guidelines to prevent corrosion and scaling in heating systems connected to the boiler.
Tools Required for Installation
List of tools needed for the proper installation of the boiler.
Boiler Preparation
Steps for preparing the boiler before its final installation.
DHW Connection
Instructions and diagrams for connecting the Domestic Hot Water system.
Heating Connection
Instructions and diagrams for connecting the heating circuit to the boiler.
Gas Connection
Important safety and procedural information for connecting the gas supply.
Conversion to Propane (HM 85 / 120 TC)
Steps for converting the boiler from natural gas to propane.
Gas Circuit Connection
Detailed instructions for connecting the gas circuit.
Starting Up
Safety Instructions for Starting Up
Essential safety precautions before initiating the boiler startup sequence.
Tools Required for Starting Up
List of tools needed to perform the initial startup of the boiler.
Checks Before Starting Up
Crucial checks to perform before turning the boiler on for the first time.
Filling the System
Procedure for filling the DHW and heating circuits with water.
Starting Up the Boiler
Step-by-step guide to initiating the boiler's operation.
Checking and Adjusting the Burner
Procedure for verifying and adjusting burner performance parameters.
Maintenance
Safety Instructions for Boiler Maintenance
Critical safety guidelines for performing maintenance tasks on the boiler.
Tools Required for Maintenance
List of tools necessary for carrying out routine maintenance.
Boiler Shut Down for Maintenance
Steps to safely shut down the boiler before maintenance.
Periodic Boiler Maintenance Tasks
Schedule and description of periodic maintenance tasks for the boiler.
Burner Electrode Removal, Check, and Reinstallation
Detailed procedure for handling the burner electrode during maintenance.
Burner Removal and Reinstallation
Step-by-step guide for removing and reinstalling the boiler's burner assembly.
Cleaning the Exchanger
Procedure for cleaning the boiler's heat exchanger.
Condensate Recovery Dish Removal and Cleaning
Guide to cleaning the condensate recovery system components.
Draining the Boiler
Instructions for safely draining the DHW and heating circuits of the boiler.
Restarting After Maintenance
Steps to follow for safely restarting the boiler after maintenance.
In Case of Problem...
Guidance on troubleshooting and contacting ACV support for issues.

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