Heatmaster 85 TC Installation, Operation And Maintenance Instructions

Heatmaster 85 TC Installation, Operation And Maintenance Instructions

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INSTALLATION, OPERATION AND
INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
HeatMaster
25 - 35 - 45 - 70 - 85 - 120
664Y6800 • A
EN
FR
NL
ES
IT
®
TC
DE
PL
RU

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Summarization of Contents

General Recommendations
Safety and Operation Recommendations
Essential safety guidelines, correct operation, and annual servicing advice.
User's Guide
End User Instructions and Periodic Checks
Gas safety, product use, and routine checks for the end user.
Control Panel Operation
Overview and description of the boiler's control panel and its interface.
Parameter Setting
User-adjustable settings for DHW and heating, plus installer parameters.
DHW Mode Configuration
Defining the DHW temperature set-point via the MCBA controller.
Central Heating Mode Configuration
Setting the primary circuit temperature for the heating function via MCBA.
Appliance Description
Boiler Components Overview
Detailed list of the boiler's main components.
Burner Description
Detailed description of the ACV AIR/GAS premix BG 2000-M burner.
Technical Characteristics
Burner and Gas Specifications
Burner fan speeds, single and double gas categories, and pressure compatibility.
Single Gas Categories
Table showing gas categories and pressure compatibility across different countries.
Double Gas Categories
Table detailing gas categories and pressure compatibility for specific models.
Combustion Characteristics
Data on combustion efficiency, emissions, NOx, CO, CO₂, and gas flow rate.
Electrical Characteristics (Standard Pump)
Electrical specifications for models with a standard charging pump.
Electrical Wiring Diagram
Schematic of electrical connections for the boiler system.
Electrical Characteristics (< 70kW High Efficiency Pump)
Electrical specs for models < 70 kW with high efficiency pumps.
Electrical Characteristics (≥ 70kW High Efficiency Pump)
Electrical specs for models ≥ 70 kW with high efficiency pumps.
Boiler Dimensions
Table of boiler dimensions (Height, Width, Depth) for different models.
Boiler Clearance
Recommended and minimum clearances around the boiler for installation.
Chimney Connection Characteristics
Details on air/flue pipe diameters, temperatures, and connection types.
Flue Pipe Connection Types
Explanations of various flue pipe connection types.
Flue Pressure Drop Calculation
Method for calculating flue pressure drop and equivalent pipe lengths.
Hydraulic Characteristics
Table of DHW/primary capacity and water pressure drop.
Hydraulic Pressure Drop Curves
Graph showing hydraulic pressure drop vs. flow rate for different models.
DHW Performance and Operating Conditions
Hot water output, reheat times, and maximum operating limits.
Installation
Package Contents and Handling
Items included and guidance on how to move the boiler safely.
Boiler Handling and Moving
Instructions and calculations for moving the boiler through doorways and halls.
Installation Safety Instructions
Crucial safety guidelines for installing the boiler and its connections.
Hot Water & Electrical Safety
Warnings about hot water hazards and electrical safety during installation.
Corrosion and Scaling Prevention
Measures to prevent corrosion and scaling in heating systems.
Installation Tools and Boiler Preparation
List of tools and steps for preparing the boiler before installation.
DHW Connection
Principle diagrams and recommendations for connecting the domestic hot water circuit.
High Temperature Heating Connection
Diagrams and optional accessories for high-temperature heating circuits.
Low Temperature Heating Connection
Diagrams and optional accessories for low-temperature heating circuits.
Gas Connection
Safety and operational recommendations for connecting the gas supply.
Propane Conversion
Procedure for converting the boiler from natural gas to propane.
Gas Circuit Connection
Visual guide for connecting the gas circuit.
Starting Up
Start-up Safety, Tools, and Checks
Safety guidelines, required tools, and pre-start checks for the boiler.
System Filling
Procedure for filling both the DHW and heating circuits with water.
Boiler Start-up Procedure
Step-by-step procedure for initiating the boiler operation.
Burner Adjustment
How to check and adjust the burner's combustion parameters (CO₂).
Maintenance
Maintenance Safety, Tools, and Shutdown
Safety instructions, required tools, and shutdown procedures for maintenance.
Boiler Shutdown for Maintenance
Steps to safely shut down the boiler before maintenance.
Periodic Maintenance Tasks
Schedule and specific tasks for regular boiler maintenance.
Burner Electrode Maintenance
Procedure for removing, checking, and reinstalling the burner electrode.
Burner Removal and Reinstallation
Steps for safely removing and reinstalling the entire burner assembly.
Exchanger Cleaning
Procedure for cleaning the boiler's heat exchanger.
Condensate Recovery Dish Maintenance
Procedure for removing and cleaning the condensate recovery dish.
Boiler Draining
Instructions for draining both the DHW and heating circuits of the boiler.
Restarting After Maintenance
Procedure for restarting the boiler after maintenance work is completed.
Troubleshooting and Error Codes
Guidance on resolving issues using manuals and contacting ACV.

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