Table of Contents

Advertisement

Quick Links

04
"
REPARATURANLEITUNG
REPAIR MANUAL
MANUEL DE REPARATION
Edition 2004

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FE 550 and is the answer not in the manual?

Questions and answers

Summarization of Contents

General Information
Engine Oil
Specifies the type of engine oil and precautions for use.
Checking the Engine Oil Level
Instructions on how to correctly check the engine oil level.
Changing the Engine Oil
Step-by-step guide for performing an engine oil change.
Changing the Oil Filter
Detailed procedure for replacing the engine oil filter element.
Bleeding the Clutch
Steps for removing air from the hydraulic clutch system.
Storage
Guidelines for safely storing the motorcycle for extended periods.
Dismounting and Mounting the Engine
Dismounting the Engine
Comprehensive guide on how to remove the engine from the motorcycle frame.
Mounting the Engine
Step-by-step instructions for reinstalling the engine into the motorcycle frame.
Disassembling the Engine
Locking the Engine
Procedure to lock the crankshaft for safe disassembly.
Removing the Rotor
Steps for safely removing the engine rotor assembly.
Removing the Clutch
Detailed instructions for disassembling the clutch components.
Separating the Housing Halves
Procedure for splitting the engine crankcase halves.
Servicing the Individual Parts
Left Housing Half
Procedures for servicing the left engine crankcase half and its components.
Crankshaft
Steps for inspecting and servicing the engine's crankshaft.
Measuring the Piston and Cylinder Liner, Establishing the Mounting Clearance of the Piston
How to measure cylinder liner and piston for correct fitment.
Checking the Clutch for Wear
Inspection procedure for clutch components to detect wear.
Assembling the Engine
Mounting the Crankshaft
Step-by-step guide for installing the crankshaft into the engine case.
Mounting the Cylinder Head
Procedure for correctly installing the cylinder head assembly.
Adjusting the Valve Clearance
How to properly adjust the engine's valve clearance.
Mounting the Kickstarter Shaft
Procedure for installing the kickstarter shaft assembly.
Electric System
Charging the Battery
Guidelines and safety precautions for charging the motorcycle battery.
Checking the Starter Engine
Method for testing the functionality of the starter motor.
Checking the Voltage Regulator
Diagnostic steps for a faulty voltage regulator.
Troubleshooting in the Ignition System
Steps to diagnose and resolve ignition system faults.
Fuel System
Keihin FCR-MX 39/41 Carburetor
Exploded view and identification of Keihin FCR-MX carburetor parts.
Disassembling the Keihin FCR-MX 39/41 Carburetor
Step-by-step instructions for disassembling the Keihin carburetor.
Adjusting the Carburetor Idle
Guide for adjusting engine idle speed and mixture control.
Troubleshooting
Engine does not switch on (starter)
Steps to diagnose why the starter does not engage.
Engine does not start (kickstarter)
Troubleshooting steps if the engine fails to start via kickstarter.
Engine gets too hot
Diagnosing and resolving issues causing the engine to overheat.
Technical Specifications
Engine Specifications Table
Key technical data and specifications for the engine.
Basic Carburetor Setting
Recommended settings for the carburetor based on model.
Tightening Torques
Specific torque values for engine component fasteners.
Mounting Clearances, Wear Limits
Critical measurements for engine part fitment and wear.
Periodic Maintenance Schedule
FC 450/4, FC 550/4 Model 2004
Recommended maintenance intervals for FC 450/4 and FC 550/4 models.
Important Checks and Maintenance to be Carried Out by the Rider
Routine checks and maintenance tasks for the rider.
Wiring Diagrams
Wiring Diagramm Husaberg FE 04
Electrical schematic for the Husaberg FE 04 model.
Cable Colours
Key for understanding wire colors used in the diagrams.

Table of Contents

Save PDF