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Engine
16V2000G series
Operating instructions manual
MTU 16V2000G series Operating Instructions Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Operating Instructions
Table of Contents
1 Safety
Important Provisions for All Products
Personnel and Organizational Requirements
Transport
Safety Regulations for Startup and Operation
Safety Precautions When Working on the Engine
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
Compressed Air
Standards for Safety Notices in the Text
2 General Information
Engine Side and Cylinder Designations
Engine - Overview
Sensors and Actuators - Overview
3 Technical Data
Engine Data 12V/16V2000Gx6S, 3B, Continuous Operation, Variable Load, ICXN, Optimized Fuel Consumption (Provisional)
Standby Current, Fuel Stop Power (IFN)
Engine Data 12V/16V2000Gx6S, 3F, Standby Operation Mode, Unlimited, ICXN, Optimized Fuel Consumption (Provisional)
Engine Data 12V/16V2000Gx6S, 3G, Continuous Operation, Time-Limited, ICXN, Optimized Fuel Consumption (Provisional)
Engine Data 12V/16V2000Gx6S, 3H, Standby Operation Mode, Special Qualifications, Optimized Fuel Consumption (Provisional)
Engine Data 12V/16V2000Gx6S, 3B, Continuous Operation, Variable Load, ICXN, EPA Nonroad T2 (40CFR89) (Provisional)
Engine Data 12V/16V2000Gx6S, 3D, Standby Current, Fuel Stop Power (IFN), EPA Nonroad T2 (40CFR89) (Provisional)
Engine Data 12V/16V2000Gx6S, 3F
Standby Operation Mode, Unlimited, ICXN
Stationary EMERG T2 (40CFR60)
(Provisional)
Engine Data 12V/16V2000Gx6S, 3G, Continuous Operation, Time-Limited, ICXN, EPA Nonroad T2 (40CFR89) (Provisional)
Engine Data 12V/16V2000Gx6S, 3H
(Provisional)
Firing Order
Engine - Main Dimensions
4 Operation
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
Starting the Engine
Operational Checks
Emission Label - Check
Engine Shutdown
Emergency Engine Stop
After Stopping the Engine
Plant - Cleaning
5 Maintenance
Maintenance Task Reference Table [QL1]
6 Troubleshooting
Engine Control Unit - ECU9 Fault Messages
Engine
Engine - Cranking Manually
Engine - Barring with Starting System
7 Task Description
Crankcase Breather
Crankcase Breather - Oil Mist Fine Separator Replacement
Valve Drive
Valve Clearance - Check and Adjustment
Adjusting Valve Clearance
Cylinder Head Cover - Removal and Installation
Injector
Injector - Replacement
Injector - Removal and Installation
Injector Functions
Fuel System
Fuel System - Venting
Fuel - Draining
Fuel Filter
Fuel Prefilter – Draining
Fuel Prefilter – Filter Element Replacement
Fuel Prefilter – Venting
Air Filter
Air Filter – Removal and Installation
Air Intake
Starting Equipment
Starter – Removal
Starter ‒ Installation
Lube Oil System, Lube Oil Circuit
Engine Oil – Change
Oil Filtration / Cooling
Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
Circuit
Engine Coolant – Change
Engine Coolant – Draining
Engine Coolant – Filling
Engine Coolant Pump – Relief Bore Check
Engine Coolant – Sample Extraction and Analysis
Low-Temperature Circuit
Charge-Air Coolant – Draining
Charge-Air Coolant – Change
Charge-Air Coolant – Level Check
Charge-Air Coolant Pump – Relief Bore Check
Intercooler – Checking Condensate Drain for Coolant Discharge and Obstructions
Belt Drive
Drive Belt – Tension Check
Drive Belt ‒ Tension Adjustment
Drive Belt – Replacement
Battery-Charging Generator
Fuel Supply System
Coolant Level Sensor – Check
Pump Capacity – Check
Engine Governor
Engine Governor – Removal and Installation
Engine Governor Plug Connections – Check
Wiring (General) for Engine/Gearbox/Unit
Accessories for (Electronic) Engine Governor / Control System
8 Appendix A
List of Abbreviations
MTU Contact Persons/Service Partners
9 Appendix B
Special Tools
Index
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Quick Links
1
Engine - Overview
2
Engine Data 12V/16V2000Gx6S, 3B, Continuous Operation, Variable Load, Icxn, Optimized Fuel Consumption (Provisional)
3
Maintenance Task Reference Table [Ql1]
4
Engine Control Unit - Ecu9 Fault Messages
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Operating Instructions
Diesel engine
12V2000Gx6x
16V2000Gx6x
MS15054/00E
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