Related Manuals for Johnson 3E
Summarization of Contents
General Description
Power Unit
Details the Petter AVA2T Series II Air Cooled Industrial Diesel Engine specifications.
Steering Axle
Controls
Lists the handbrake, footbrake, throttle, and skip release controls.
Dimensions
Provides key measurements like track, wheelbase, turning circle, and weight.
Lock Control
Explains the lock stops fitted to prevent chassis fouling during steering.
Adjustment Procedure
Pinion Shaft
Instructions for fitting new races to the bevel pinion shaft.
Clutch
Clutch Cover Assembly and Adjustment
Covers assembly, adjustment, and release lever settings.
Clutch Plate and Alignment
Procedures for driven plate fitting, release bearing, and system alignment.
Clutch Operation and Troubleshooting
Discusses pedal travel, misalignment causes, and removal.
3-Speed Gearbox
Dismantling the Mainshaft Assembly
Steps for disassembling the mainshaft assembly of the gearbox.
Re-assembling the Mainshaft Assembly
Reassembly steps for the mainshaft assembly, reversing dismantling.
Dismantling the Primary Drive Rear Assembly
Procedures for dismantling the primary drive rear assembly.
Re-assembling of the Gearbox
Final reassembly steps for the complete gearbox unit.
Gearbox Lubrication
Guidance on maintaining correct gearbox oil level and recommended oils.
Brakes
Girling Mechanical Brakes Overhaul
Covers both 12"x1.656" and 12"x24" brake types and their descriptions.
Brake Maintenance and Adjustment
Covers running adjustments, shoe fitting, and steady posts.
Handbrake System
Covers handbrake operation, parts, and chassis fitment details.
Overhaul of Steering Column
Removal of Steering Column
Steps for removing the steering column and its components.
Electrical Equipment
Self-Starter
Details mounting, lubrication, and brush gear for the self-starter.
Starting Motor
Covers mounting, lubrication, terminals, and brush gear for the starting motor.
Gearbox
Gearbox Assembly and Disassembly
Covers mainshaft, primary drive, and general gearbox reassembly procedures.
Gearbox Lubrication
Guidance on maintaining correct gearbox oil level and recommended oils.
Engine
Fuel Pump Dust Cover
Parts list for the fuel pump dust cover assembly.
Throttle System
Parts list for the throttle control rod and related components.
Accelerator Pedal
Lists parts for the accelerator pedal assembly.
Air Filter System
Lists parts for the air filter system.
Exhaust Pipe
Lists parts for the exhaust pipe and silencer.
Skip Mechanism
1 Cubic Yard Model B Skip
Parts list for the skip on the 1 cubic yard Model B Dumper.
1 Cubic Yard Skip (3E Models)
Parts list for the skip on the 1 cubic yard Dumper (3E models).
Starter, Dynamo and Electrical Equipment
Lighting Equipment
Lists parts for the lighting system, including headlamps and lamps.
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