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Manuals
Brands
Simplicity Manuals
Tractor
616
Repair manual
Simplicity 616 Repair Manual
Pow'r max series
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Table Of Contents
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133
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Rules
General Information
Battery Removal and Installation
Battery Water Level
Bearing Cleaning and Inspection
Battery Charging
Battery Winter Care
Recommended Torque Specifications for Hardware
Transmission Fluid and Filter
Viscous Coating VC-3
Brake Adjustment
Transmission Priming Procedure
Clutch Pedal Free Travel Adjustment
Clutch Belt Tension
Engine Description
Engine Removal
Engine Electrical Connections
Choke and Throttle Cable Connections
Engine Installation
PTO Runout Check
Removal and Installation of Wheel
Drop Housing Removal and Disassembly
Drop Housing Inspection and Repair
Drop Housing Assembly and Installation
Brakes
Brake Assembly Removal and Disassembly
Right Rear Axle Extension
Brake Assemby Outer Stationary Discs and Studs
Differential Output Shaft and Outer Rotating Disc
Disassembly of Brake Levers and Linkage
Brake Levers and Linkage Inspection and Repair
Brake Levers and Linkage Assembly
Brake Assembly Installation and Assembly
Brake Levers and Linkage Diagram
Power Train System
Clutch
Hydrostatic Transmission
Transmission
Power Train System Diagram
Three-Speed Gear Operation (Neutral Position)
Differential
Rear PTO
Clutch and Drive Shaft View
Clutch Disassembly
Drive Shaft Removal
Clutch Inspection, Cleaning and Repair
Clutch Assembly
Drive Shaft Installation
Transmission Removal and Disassembly
Seat Assembly Diagram
Hydrostatic Pump Inlet and Transmission Temperature Sending Unit
Transmission Case Covers Diagram
Shift Shaft Assemblies Diagram
Transmission Diagram
Transmission Inspection, Cleaning and Repair
Transmission Assembly
Transmission Installation
Differential Removal and Disassembly
Differential Inspection, Cleaning and Repair
Differential Assembly and Installation
Differential Diagram
PTO Drive Unit Removal
Oil Seal Instllation in Differential Support
Rear PTO Drive Unit Disassembly
PTO Drive Unit Inspection
PTO Drive Unit Assembly
PTO Drive Unit Installation
Final Drive
Drive Shaft Assembly Removal and Inspection
Intermediate Gear Assembly Removal and Inspection
Final Gear Assembly Removal and Inspection
Final Gear Assembly Installation
Final Gear Plug Installation
Final Drive Gear Installation
Final Gear Assembly Cap End Play
Intermediate Gear Installation
Final Gear Assembly Shimming Mechanism View
Locking Collar Installation
Correct Retaining Ring Installation
Drive Shaft Assembly Installation
Steering and Front Axle Assemblies
Steering Gear Removal
Steering Shaft, Gear, Hub and Spindle Assemblies Diagram
Steering Gear Disassembly
Removing Pitman Shaft Assembly
Steering Gear Inspection
Removing Worm Shaft and Ball Nut
Removing Lower Bearing Retainer
Pitman Shaft and Lash Adjuster View
Steering Gear Repairs
Removal Pitman Shaft Needle Bearing
Installing Pitman Shaft Needle Bearing
Installing Worm Shaft Upper Bearing Race
Steering Gear Assembly
Filling Ball Circuits
Steering Gear Bench Adjustment
Steering Gear Installation
Steering Shaft Removal, Inspection, and Installation
Steering Shaft Assembly View
Drag Link Removal, Inspection, Installation and Adjustment
Drag Link and Tie Rod Diagram
Tie Rod Removal, Inspection, and Installation
Hub Removal, Inspection and Installation
Spindle Removal, Inspection and Installation
Hub and Spindle View
Front Axle Removal, Inspection and Installation
Front Axle Assembly View
Power Lift System
Hydraulic Control Valve Removal and Installation
Power Lift Hydraulic Flow Diagram
Power Lift System Removal and Installation
Hydraulic Cylinder Removal
Hydraulic Cylinder Installation
Oil Cooler Removal, Inspection and Installation
Electrical Wiring Diagram
Electrical System Description
Electrical System Checks
Wiring Harness
Battery Circuit
Battery Condition
Battery Wiring
Charging Circuit
Charging Circuit Check
No Charge Test
High Charge Rate Test
Flywheel Stator Check
Ignition Circuit Description
Ignition Circuit Check
Spark Plugs
Breaker Points and Condenser
Starting Circuit
Wiring Circuit
Ignition Switch
PTO Switch
Transmission Neutral Start Switch Adjustment
Lights and Hourmeter Circuit
Wiring Circuit Check
Engine Cranking Requirements
Starter Motor and Solenoid Condition
Pressure and Temperature Sending Unit Circuit
Light Switch
Lights and Hourmeter
Sending Units
PTO Circuit
Power Take-Off Circuit Diagram
Removal and Installation of Electrical Components
Electric Clutch
Starter and Flywheel Removal
Instrument Panel Component Removal
Front PTO Clutch Removal
Front PTO Clutch Installation
Circuit Breaker Removal and Installation
Fuse Removal and Installation
Transmission Neutral Start Switch Removal and Installation
Light Removal and Installation
Sending Unit Removal and Installation
Troubleshooting Guide
Fuel System
Fuel Tank and Fuel Guage Removal, Inspection and Installation
Air Cleaner Removal, Cleaning and Installation
Fuel System Components Diagram
Fuel Lines and Filter
Breather Tube Installation
Air Cleaner O-Ring Installation
Air Filter Removal
In-Line Hydrostatic Unit
Hydraulic Fluid Recommendations
Pump/Motor
Charge Pump and Check Valves
Control
Implement Relief Valve
Acceleration Valves
Circuit Flow Diagram
Testing
Hydrostatic Unit Troubleshooting
Removal and Installation
Selecting Proper Amount of Shim
Disassembly, Repair and Reassembly
Charge Pump
Three Transmission Sections
Charge Relief Valve
Major Disassembly and Repair
Separating the Three Main Sections
Shaft and Trunnion Seals
Motor Section
Disassembling Pump Section
Disassembling Center Section
Motor Section Reassembly
Pump Section Reassembly
Attaching Swashplate to Trunnion Shaft
Reassembling Center Section
Reassembling Three Main Sections
Priming Procedure
Testing after Repair
Connecting Motor Housing to Center Section
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Table of Contents
Troubleshooting
Troubleshooting guide
99
Hydrostatic unit troubleshooting
113
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