Zlin Aviation Savage Cub Maintenance Manual

Ulm/lsa aircraft
Table of Contents

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2, Kvetna 682
763 61 Napajedla
Czech Republic
ULM/LSA Aircraft
SAVAGE
C
lassic/Cruiser/Cub/Bobber

MAINTENANCE MANUAL

Airplane Serial Number:
Airplane Registration Number:
www.zlinaero.com
customer.service@zlinaero.com
Issued: 01/02/2006
QAP-AMM-Rev02
Date of latest Revision: 23/01/2013

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Table of Contents
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Summarization of Contents

Section 0 - INTRODUCTION
0.2 SCOPE
Defines the content and structure of the maintenance manual for Savage LSA Aircraft.
0.3 REFERENCED DOCUMENTS
Lists ASTM, Federal, and Technical documents referenced in the maintenance manual.
0.4 TERMINOLOGY - DEFINITIONS
Provides definitions for terms used throughout the maintenance manual.
0.5 SIGNIFICANCE AND USE
Explains the purpose and intended use of the maintenance manual for owners and mechanics.
SECTION 1 - AIRCRAFT MAINTENANCE MANUAL
1.1 GENERAL
Provides general information about the manual's purpose, scope, and how it is organized.
1.1.1 SPECIFICATIONS AND DATA
Details technical specifications, dimensions, and weights of Savage aircraft models.
1.1.2 EQUIPMENT LIST
Lists standard and optional equipment installed in Savage aircraft.
1.1.3 SOURCE TO PURCHASE PARTS
Provides sources for ordering spare parts and consumables.
1.1.5 ENGINE SPECIFICATIONS
Details engine manufacturer, model, type, and operating limits.
1.1.6 WEIGHT AND BALANCE INFORMATION
Explains aircraft weight and balance principles, calculations, and limits.
1.1.9 RECOMMENDED FASTENER TORQUE VALUES
Provides guidelines and values for applying correct fastener torque.
1.1.10 GENERAL SAFETY INFORMATION
Outlines hazards and safety precautions for performing maintenance tasks.
1.2 INSPECTIONS
Provides an overview of the inspection sections and general inspection criteria.
1.3 Structures
Describes the construction and details of the aircraft's structural components.
1.4 Engine
Outlines engine information and required visual controls by LSRMA or A&P.
1.5 Fuel System
Describes the aircraft's fuel system components, layout, and operation.
1.9 Electrical System
Describes the components and layout of the aircraft's electrical system.
1.10 Structural Repair
Notes that major structural repairs or alterations are not authorized without approval.
1.11 Painting and coatings
Details procedures for minor fabric repair, preparation, and painting.
Section 2 Line Maintenance, Repairs and Alterations
2.1 Authorization to perform line maintenance
Defines who is authorized to perform line maintenance tasks on the aircraft.
2.3 Line Maintenance Tasks
Introduces line maintenance tasks and provides a lubrication table.
2.3.1 SERVICING OF FLUIDS
Provides general procedures for servicing aircraft fluids and lubrication.
2.3.2 REMOVAL AND REPLACEMENT OF COMPONENTS
Instructions for removing and replacing aircraft components.
2.3.3 REPAIR OF COMPONENTS
Introduces procedures for repairing various aircraft components.
2.3.4 ALTERATIONS
Information on compliance with manufacturer's service directives for alterations.
Section 3 Heavy Maintenance, Repairs and Alterations
3.1 Authorization to perform heavy maintenance, repair and alterations
States that heavy maintenance and major repairs are not currently authorized.
3.2 Heavy Maintenance Tasks
Lists heavy maintenance tasks that are not currently authorized.
4 OVERHAUL
4.1 Authorization to perform overhaul
States that overhauls are only permitted by Zlin Aviation sro or approved centers.
Section 5 Major repairs and alterations
5.1 Authorization to perform major repairs and alterations
States that major repairs and alterations are not currently authorized.
SECTION 6 – TASK-SPECIFIC TRAINING
6.1 Zlin Aviation Savage Aircraft specific training
Mentions specific training required for the Zlin Aviation Savage aircraft.
6.2 Type specific trainings
Lists type-specific training courses, such as Rotax maintenance.
Section 7 Safety directives
7.1 Continued Airworthiness Instructions
Outlines owner responsibilities for reading and complying with airworthiness notices.

Table of Contents