Carrier 58RAV 180 Series Installation, Start-Up, And Operating Instructions Manual
Carrier 58RAV 180 Series Installation, Start-Up, And Operating Instructions Manual

Carrier 58RAV 180 Series Installation, Start-Up, And Operating Instructions Manual

Downflow/horizontal induced-combustion furnaces sizes 050-135, series 170 and 180

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Installation, Start-Up, and Operating Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS .....................................................1
Dimensional Drawing ...............................................................2
PROCEDURE ...........................................................................2
INTRODUCTION.......................................................................3-4
Clearances From Combustible Materials .................................3
LOCATION....................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
Unconfined Space..................................................................4-5
Confined Space .........................................................................5
AIR DUCTS...................................................................................5
General Requirements...............................................................5
Ductwork Acoustical Treatment...............................................6
Supply-Air Connections............................................................6
Return-Air Connections ............................................................6
DOWNFLOW INSTALLATION ..................................................7
HORIZONTAL ATTIC INSTALLATION...................................7
Construct a Working Platform .................................................7
Install Furnace .......................................................................7-9
FILTER ARRANGEMENT...........................................................9
GAS PIPING ..................................................................................9
ELECTRICAL CONNECTIONS...........................................10-11
115-v Wiring...........................................................................10
24-v Wiring.............................................................................11
Accessories..............................................................................11
VENTING ....................................................................................11
General ....................................................................................13
Sequence Of Operation...........................................................13
Heating Mode..........................................................................13
Cooling Mode .........................................................................13
Continuous Blower Mode.......................................................13
Heat Pump Mode ....................................................................14
Start-up Procedures.................................................................15
Adjustments.............................................................................15
Set Gas Input Rate ............................................................15-18
Set Temperature Rise ........................................................18-19
Set Thermostat Heat Anticipator ......................................19-20
Check Safety Controls ............................................................20
Checklist..................................................................................20

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 535-767
Tab 6a 8a
Sizes 050-135, Series 170 and 180
Page
Printed in U.S.A.
Downflow/Horizontal
Induced-Combustion Furnaces
REGISTERED QUALITY SYSTEM
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
In the United States, follow all safety codes including the National
Fuel Gas Code (NFGC) NFPA 54-1999/ANSI Z223.1-1999 and
the Installation Standards, Warm Air Heating and Air Condition-
ing Systems (NFPA 90B) ANSI/NFPA 90B.
In Canada, refer to the CAN/CGA-B149.1- and .2-M95 National
Standard of Canada, Natural Gas and Propane Installation Codes
(NSCNGPIC).
Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
Form 58RA-16SI
Pg 1
58RAV
ama
CERTIFIED
10-00
Replaces: 58RA-14SI
.

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Summary of Contents for Carrier 58RAV 180 Series

  • Page 1: Table Of Contents

    58RAV Downflow/Horizontal Induced-Combustion Furnaces Visit www.carrier.com Installation, Start-Up, and Operating Instructions Sizes 050-135, Series 170 and 180 NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. Index Page SAFETY CONSIDERATIONS .............1 Dimensional Drawing ...............2...
  • Page 2: Dimensional Drawing

    ″ ⁄ VENT CONNECTION ″ DIA ⁄ 20″ 2″ THERMOSTAT ″ ⁄ ″ ″ ⁄ WIRE ENTRY ⁄ INLET ″ DIA ⁄ ACCESSORY ″ ⁄ ″ DIA HOLE ⁄ POWER ENTRY ″ ⁄ ″ DIA ⁄ R.H. GAS ENTRY ″ DIA ⁄...
  • Page 3: Introduction

    MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION This forced air furnace is equipped for use with natural This furnace is approved for DOWNFLOW and HORIZONTAL installations. gas at altitudes 0-10,000 ft (0-3,050m). An accessory kit, supplied by the manufacturer,shall be used to convert to propane gas use or may be required for Clearance arrows some natural gas applications.
  • Page 4: Location

    Locate the furnace as close to the chimney/vent and as near the center of the air distribution system as possible. The furnace should be installed as level as possible. Provide ample space for servicing and cleaning. Always comply with the minimum fire protection clearances shown on the unit rating plate.
  • Page 5: Unconfined Space

    c. If furnace is installed on a raised platform to provide a return-air plenum, and return air is taken directly from The operation of exhaust fans, kitchen ventilation fans, hallway or space adjacent to furnace, all air for combustion clothes dryers, or fireplaces could create a NEGATIVE must come from outdoors.
  • Page 6: Ductwork Acoustical Treatment

    DUCTS TO OUTDOORS 1 SQ IN. PER 4000 BTUH VENT THROUGH ROOF (CATEGORY I) 12″ MAX 12″ 1 SQ IN. RETURN VENT PER 2000 THROUGH BTUH * RETURN ROOF 12″ MAX (CATEGORY I) 1 SQ IN. PER 4000 1 SQ IN. BTUH PER 1000 DUCTS...
  • Page 7: Downflow Installation

    PLENUM OPENING FLOOR OPENING A96283 Fig. 5—Floor and Plenum Opening Dimensions Table 3—Opening Dimensions (In.) FURNACE PLENUM OPENING FLOOR OPENING CASING APPLICATION WIDTH Non-Combustible Flooring 12-11/16 13-3/8 19-5/8 Combustible Flooring Using KGASB Subbase 11-13/16 13-7/16 20-3/8 14-3/16 Combustible Flooring with CD5 or CK5 Coil Assembly or 12-5/16 13-5/16 KCAKC Coil Box...
  • Page 8 FURNACE (OR COIL CASING FURNACE WHEN USED) CD5 OR CK5 COIL ASSEMBLY OR KCAKC COIL BOX COMBUSTIBLE COMBUSTIBLE FLOORING FLOORING DOWNFLOW SUBBASE SHEET METAL SHEET METAL PLENUM PLENUM FLOOR FLOOR OPENING OPENING A96285 A96284 Fig. 6—Furnace, Plenum, and Subbase Installed Fig.
  • Page 9: Horizontal Crawlspace Installation

    4. Connect supply- and return-air ducts. install the filters in a V-formation inside the return-air plenum. See Fig. 11 and Table 4 for horizontal applications. Horizontal filter 5. Install 24- X 24-in. sheet metal shield on platform in front of retainers must be field supplied.
  • Page 10: Electrical Connections

    ⁄ -IN. ROD ANGLE IRON OR EQUIVALENT ROD LOCATION USING DIMPLE LOCATORS -IN. HEX NUT (SEE DIMENSIONAL & WASHER (4) DWG FOR REQD PER ROD LOCATIONS) NOTES: 1. A 1 In. clearance minimum between top of furnace and combustible material. (A) PREFERRED ROD LOCATION 2.
  • Page 11: 24-V Wiring

    AIRFLOW INSTALLATION POSITION OF FILTERS RETURN-AIR PLENUM SUPPLY MANUAL SHUTOFF VALVE (REQUIRED) SEDIMENT TRAP UNION A89414 Fig. 13—Typical Gas Pipe Arrangement ACCESS DOOR ACCESSORIES 1. Electronic air cleaner (EAC) A88486 Two quick-connect terminals, marked EAC-1 and EAC-2, are Fig. 12—Downflow Filter Arrangement provided for EAC connection.
  • Page 12: Heating / Cooling Application Wiring Diagram

    24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR SEC-1 24-V TRANSFORMER SEC-2 3-AMP FUSE SPARE-1 COOL BLOWER SPEED HEAT SELECTION TERMINALS SPARE-2 EAC-1 EAC-ELECTRONIC AIR CLEANER TERMINALS (115-VAC 1.0 AMP MAX) 115-VAC (L1) EAC-2 POWER SUPPLY...
  • Page 13: Start-Up, Adjustment, And Safety Check

    Table 6—Electrical Data VOLTS— MAXIMUM OPERATING VOLTAGE RANGE MAXIMUM MINIMUM MAXIMUM WIRE UNIT SIZE HERTZ— FUSE OR CKT BKR UNIT AMPS WIRE GAGE LENGTH FT‡ Maximum* Minimum* PHASE AMPS† 050-08 115—60—1 050-12 115—60—1 070-08 115—60—1 070-12 115—60—1 095-12 115—60—1 095-16 115—60—1 10.2 115-16...
  • Page 14: Heat Pump Mode

    SCHEMATIC DIAGRAM (WHEN USED) TO 115VAC FIELD DISCONNECT (WHEN USED) NOTE #14 NOTE #11 (WHEN USED) (NATURAL GAS & PROPANE) BLOWER BVSS LGPS NOTE #9 NOTE #4 EQUIPMENT GROUND DELAY (NOT ON ALL MODELS) BLOWER OFF DELAY SPARE-2 MED LO SELECTION CHART HEAT MED HI...
  • Page 15: Start-Up Procedures

    4. Heat pump mode 3. To operate furnace, follow procedures on operating instruction label attached to furnace. When installed with a heat pump, the furnace control auto- matically changes the timing sequence to avoid long blower 4. With furnace operating, set thermostat below room tempera- off time during demand defrost cycles.
  • Page 16 Table 8—Model 58RAV Orifice Size† and Manifold Pressure for Correct Input (Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64 0.66...
  • Page 17 Table 8—Model 58RAV Orifice Size† and Manifold Pressure for Correct Input (Continued) (Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64...
  • Page 18: Set Temperature Rise

    Table 8—Model 58RAV Orifice Size† and Manifold Pressure for Correct Input (Continued) (Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64...
  • Page 19: Set Thermostat Heat Anticipator

       Table 9—Gas Rate (Cu Ft/Hr) BURNER FLAME BURNER SIZE OF TEST DIAL SIZE OF TEST DIAL SECONDS SECONDS FOR 1 FOR 1 REVOLUTION REVOLUTION cu ft cu ft cu ft cu ft cu ft cu ft 1800 1636 1500 1385...
  • Page 20: Check Safety Controls

    d. Remove blockage and reconnect vent pipe to furnace outlet THERMOSTAT SUBBASE TERMINALS WITH collar. THERMOSTAT REMOVED e. Wait 5 minutes and then reset blocked vent safeguard (ANITICIPATOR, CLOCK, ETC., MUST BE OUT OF CIRCUIT.) switch. HOOK-AROUND 3. Check pressure switch. AMMETER This control proves operation of draft inducer blower.
  • Page 21 CHECKLIST—INSTALLATION LOAD CALCULATION ____________ Heating Load (Btuh) ____________ Cooling Load (Btuh) ____________ Furnace Model Selection AIR FOR COMBUSTION AND VENTILATION ____________ Unconfined Space ____________ Confined Space VENTING ____________ NFGC (United States) ____________ NSCNGPIC (Canada) ____________ Local Codes ____________ 1/4-in. Upward Slope ____________ Joints Secure ____________...
  • Page 24 [ ] Classroom Service Training A94328 Copyright 2000 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58ra16si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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